The most advanced and leading technology, which facilitates our customers to keep the superior competition position, has been adopted in Aquaworlds products.
1. Stability and safety
All electronic and pneumatic components adopting those of high-quality and well-known brand.
All parts contacting with product water are made of AISI 316L or 304 stainless steel and anti-ozone food grade material.
Each machine which is controlled by PLC and equipped with safety detector coordinates the whole line to run smoothly and perfectly.
2. Low running cost
On the basis of the technology adopted by the top-ten water treatment and packaging manufacturers in China, Aquaworld provides the customers with an optimized production line with low running cost.
Equipped with a series of automatical machines such as disinfectant and rising solution dispenser, cap washer, central control system, palletizer, and so on, the whole bottling production line is fully automatic and needs a couple of workers only.
For the structural design, ie. The double-layer waterfalls fitted among the different washing working places, we have already carried out some precautions to protect the mixture of different cleaning liquid, which prevents the disinfectant solution from being diluted and, therefore, it decreases the disinfectant consumption greatly.
Either the rising solution tanks which are made of high-performance heat insulator or the fast-cycle system for high temperature rising solution drastically decrease the dissipation of heat and then reduce the operational cost.
3. Hygiene
The outer washer, equipped with the brush that is made very fit to bottles shape and, as a result, the body, neck and bottom of the bottle can be thoroughly cleaned with alkali liquid, disinfectant liquid and purified water, is introduced to prevent the cross-contamination caused by mixture of outer and inner cleaning solutions when using the traditional integrated monoblock for both outer and inner washing.
For inner washer, a series of techniques, including 55 alkali liquid washing, 85 rinsing water washing, disinfectant liquid washing, recycled water washing, purified water washing and drain off, etc have been adopted.
Inserting-type rotary or spherical inner sprayer inserts into bottle, carrying out a 360 degree cleaning in bottle without leaving dead corner. The washing points spread over any corner of the bottle in order to ensure the effect of washing.
The automatic cap feeder and cap washer, Aquaworlds patented products, achieve the real sense and fully automated unmanned cleaning operations and make it possible for the cap to be cleaned and sterilized completely for the first time.
Optional FFU, together with laminar flow cover, ensures that filling area is under plus pressure environment and decontamination degree meets hundred-class.
4. Reliability
Apart from the light inspecting post, the whole line runs fully automatically and, therefore, it not only reduces the laboursworkload, but prevents the potential contamination as well.
The whole line is easy-to-operate with clear operating direction in English on the machine.
There is a set of central control system, either by PLC or PC, which makes it possible for the whole line to be controlled from the distance and out of the clean room.
For international users who are 2000km away from Aquaworld, an option can be choosed by the customer, ie. The PLC with satellite communication function, through which we are able to carry out the remote diagnose whenever any breakdown happens to the machine.
5. Compatibility
As an experienced consultant in water treatment and packaging, Aquaworld is staffed by specialists capable of designing lines to meet customers requirements/specifications even in some special situations, eg different production area, environment, etc.