ZC Intelligent Differential Pressure (Equilibrium) Flow Meter
![]() ZC Intelligent Differential Pressure (Equilibrium) Flow Meter |
Product Description
ZC intelligent differential pressure (Equilibrium) flow meter is a great improvement based on the conventional standard orifice-plate flow meter that has only one flow passage. With more flow passages on the flow sensor, ZC flow meter ensures irregular fluid can be changed into ideal state when it passes the flow sensor, and ensures double functions of throttling or pressure tapping and reshaping standard flow field, which is a revolutionary advance for the conventional fluid measurement technology. It can be a replacement for many differential pressure flow meters (e. G. Standard orifice-plate, V cone, venturi tube, velocity-averaging tube, wedge, elbow), applicable for measuring multi fluids.
Compared with standard orifice-plate flow meter, ZC intelligent differential pressure (Equilibrium) flow meter can provide more accurate measurement by 5-10 times, 1/15 of flowing noise, 1/3 of permanent pressure loss, twice faster pressure recovery, and can correct and offset parameters by its pressure and temperature sensors according to constant changes of surrounding pressure and temperature, reaching real flow rate. This flow meter has the straight pipes whose minimal diameter can be less than 0.5D with no movable parts, making it easy as standard orifice-plate flow meter in installation and usage, saving large amount of straight pipes and energy consumption for fluid movement. It has integrated output of flow rate, temperature and pressure. It is suitable for measuring many kinds of mediums. It is widely used as energy-efficient equipment.
Measuring theory
ZC intelligent differential pressure (Equilibrium) flow meter is made from flow rate sensor, pressure sensor, temperature sensor, differential pressure transmitter and LED display screen. It's a combination equipment of flow rate output, temperature and pressure measuring. Flow rate sensor (throttling element) is an orifice-plate with many orifice rather than just one on the standard orifice-plate flow meter. It balance the flowing medium when it pass the throttling element, eddy current will be reduced to the minimum, medium will become ideal fluid approximation. Stable pressure signal will be taken through pressure sensor, volume flow and mass flow will be worked out according to Bernoulli equation. With fitted pressure and temperature sensor, the parameter of the flowing medium can be taken on-the-spot. It also output an electric signal of 4~20mA, in order to work with other equipment to achieve automatic control.
The standard orifice-plate has just one orifice, which will generate large amount of eddy current, consumption of fluid kinetic energy, and lead to serious permanent pressure loss. The noise generated by random and chaotic eddy current will cause fluctuations at the pressure taking point, and reduce the linearity and repeatability. With only one orifice on the throttling element, the medium require a very long straight pipeline to order flow and recovery the pressure.
Measuring range and model
Model DN15 DN20 DN25 DN40 DN50 DN80 DN100
Flow rate (m3/h) Liquid: 0.4 - 150m3/h; Gas: 0.4 - 4, 000m3/h *Other flowing range can be made by order.
Installation and Attentions
1. The equipment can be installed horizontal, vertical or tilt. Fluids should be flowing from bottom to the top when vertical or tilt installed. Fluids should be fulfilled the pipeline no matter which way of installation.
2. LCD back light can be switched on when working environment lack of light.
3. Display screen shouldn't be uninstalled by anyone at anytime other than manufacturer.
Available model for instant order
ZC intelligent differential pressure (Equilibrium) flow meter
| Coriolis mass flow meter | Electromagnetic flow meter | Ultrasonic flow meter | Vortex flow meter | Multi-parameter differential pressure flow meter | ZC intelligent differential pressure (Equilibrium) flow meter | |
| Usage | Liquid or air, must be in a pipeline less than 2”, medium must be clean | Clean conductive liquid in a fulfill pipeline | Clean, free flow liquid or air | Clean, low viscosity, free flow, must be in medium or high speed | Clean liquid, steam or air | Liquid, air, mud, a two-phase flow, high speed flow, low or high viscosity flow liquid, air, steam |
| Medium | Liquid, air, steam | Conductive liquid | Liquid, air, steam | |||
| Weakness | Price, limited bore value | Only working on conductive liquid | Require transmission time difference, clean medium | Interference by vibration | Permanent pressure loss | Tiny interference on basic βvalue |
| Advantage | High accuracy | No interference, minimum pressure loss | No interference, minimum pressure loss | High accuracy, minimum pressure loss | Lower cost: integrated solutions | High accuracy and minimum pressure loss |
| Principle of operation | Mass flow is proportional to the torque in the pipeline | The flowing rate is proportional to the voltage generated when the liquid flow through a magnetic zone | Flowing rate is depends on the time difference between the upstream and downstream when ultrasonic pulse go through | Flow rate is in proportion to vortex | Measuring temperature and pressure, calculate mass flowing rate | Flow rate is in proportion to the square root of differential pressure which generated by changing pipe flow area |
Comparison with other flow meter ____________________
| ZC | V-cone | Orifice | Nozzle | Venture | AYJ | Wedge | Bent pipe | Wing | |
| Closure principle | Balanced throttle | Edging throttle |
Centered throttle |
Shrinkage pipe throttle | Dual-chamber throttle | Asymmetric throttle | Centrifugal force throttle | Wing type throttle | |
| Measuring media | Gas, liquid, steam | Gas | |||||||
| Bore range | 15~3,000mm |
50~ 1,000 mm |
50~500 mm |
50~1,200mm | 100~2,000mm |
50~1,000 mm |
100~2,000 mm |
400~ 3,000 mm |
|
| Straight pipe requirements |
Front 0.5D Rear 0.5D |
Front 3D Rear 1D |
Front 10D; Rear 5D |
Front 20D Rear 10D |
Front 10D; Rear 5D |
Front 3D Rear 1D |
|||
| Accuracy |
0.3%~ 0.5% |
0.5%~ 1.0% |
1%~2% | 3%~5% | |||||
| Long-term stability | Best | Good | Worst | Worse | Good | Well | worse | ||
| Measure ratio | >10:1 | 10:1 | 3:1 | 5:1 | 10:1 | 3:1 | 10:1 | ||
| Pressure loss | 10%~30% |
30%~ 50% |
60%~100% | 10%~30% | 10%~20% | 60%~100% | 10%~20% |
60%~ 100% |
|
| Anti-dust & blocking-proof | Good | Worse | Good | Worse | Good | Well | worse | ||
| Two way measurement | Yes | No | Yes | no | |||||
| Reynolds number range | 200~10 7 |
8,000~ 5X10 6 |
>8,000 | >20,000 | >80,000 | >300 | >100,000 | >8,000 | |
| High speed measuring | Good | Worse | Good | Worse | Good | ||||
| Low speed measuring | Good | Worse | Worst | Well | Worst | worse | |||
| Two fluids measurement | Best | Well | n/a | Well | Worse | n/a | Worse | n/a | |
| Volume | Medium | Large | Small | Medium | Largest | Small | Large | Medium | Very large |
| Price | Medium | Low | Medium | High | medium | ||||
| Life | Very long | Long | Short | Medium | Long | Medium | Long | medium | |
| Model | DN15 | DN20 | DN25 | DN40 | DN50 | DN80 | DN100 |
| Flow rate (m 3 /h) | Liquid: 0.4 – 150m 3 /h; Gas: 0.4 – 4,000m 3 /h *Other flowing range can be made by order. | ||||||
| Productivity: | 300/Day |
|---|---|
| Unit Price: | Negotiable |
| Shipment Terms: | FOB |
| Payment Terms: | T/T |
| Minimum Order: | 10 Pieces |
| Price Valid Time: | From Sep 21,2011 To Sep 21,2012 |
| Export Markets: | North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe |
| Company: | Shenyang Beixing Meter Manufacture Co., Ltd |
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