Basic Info.
Casting Method
Sand Casting
Casting Form Material
Sand
Casting Form Usage Count
Semi-permanent
Surface Treatment
Sand Blast
Surface Roughness
According to Requirement
Coating
According to Requirement
Certification
ISO 9001:2008, BV Certificate, Products Patents
Processing Technology
Sand Casting
Chemical Control
Spectrum Analyser
Heat Treatment
Water Toughening, Annealing, Quenching, Tempering
Quality Control
Ultrasonic Fault Dectector
Delivery
About 35 Days After Deposit
Port
Qingdao/Tianjin/Shanghai Port
Supply Capacity
700 Tons Per Month
Warranty
One Year Against Quality Defects
Specification
According to drawings
Origin
Luoyang, Henan, China(Mainland)
Product Description
quarry mining wear resistant jaw plates jaw crusher jaws
Product Description
Details of crusher jaws:
Cutomized Manganese Alloy Steel Cast Iron Jaw Plate |
| Material | Mn13Cr2 |
| Control | Spectrometer chemical analysis and control while producing |
| Molding Process | Water-glass sand casting or lost form casting |
| Melting facility | Medium frequency electric furnace |
| Heat Treatment | Anneal, quenching, tempering |
| Quality Guarantee | One year against manufacturing defeat |
| Testing | Hardness, flaw detector test |
| Certificate | ISO9001~2008 Passed; BUREAU VERITAS |
Suit Filed: cement plants, gravel firms, coal gangue treatment plants and block plants.
Molding: Molding--Modeling-Casting-Cleaning-Water/oil treatment-Machining.
Advantage of high manganese steel jaw plate:
1. Long service life, light weight, thin thickness and power consumption.
2. Fast replacement and maintenance, easily installed and need less labor work.
3. Widely used for high, medium, and weak magnetic mineral.
4. Attached on the inner wall of cylinder by magnetic force, no pulp leakage and highly efficient.
5. Can be used for nonmagnetic mineral substance, but certain quantity of ferromagnetic substances such as broken steel balls and scrap iron must be added form protection layer.
Technology Process:
1. Employ the external refining technology effectively reduced the harmful elements, impurity and oxygen and hydrogen harm, greatly enhanced the abrasion resistance and impact toughness of the steel.
2. Using proprietary metamorphic agent for modification treatment, fine grains, improves carbide configuration and distribution, and to improves the abrasion resistance and tenacity.
3. Optimizing heat treatment process, make the product of uniform hardness especially, impact abrasion resistance becoming stronger.
Popular model of our jaw plates
Type |
size(mm*mm*mm) |
weight(kg) |
tooth number |
100*600(swing plate) |
595*305*40 |
38 |
23 |
100*600(fixed plate) |
636*267*44 |
40 |
24 |
150*750(swing plate) |
750*480*72 |
115 |
24 |
150*750(fixed plate) |
805*430*60 |
100 |
25 |
250*1000(swing plate) |
1000*790*95 |
350 |
24 |
250*1000(fixed plate) |
1055*700*95 |
312 |
25 |
250*1200(swing plate) |
1200*790*95 |
420 |
29 |
250*1200(fixed plate) |
1255*700*95 |
375 |
30 |
150*250(swing plate) |
445*250*40 |
25 |
9 |
150*250(fixed plate) |
425*300*40 |
25 |
8 |
250*400(swing plate) |
725*400*60 |
100 |
10 |
250*400(fixed plate) |
635*460*70 |
80 |
11 |
400*600(swing plate) |
1000*600*75 |
228 |
11 |
400*600(fixed plate) |
960*660*75 |
216 |
12 |
500*750(swing plate) |
1330*750*130 |
540 |
8 |
500*750(fixed plate) |
1170*820*110 |
780 |
7 |
600*900(fixed plate) |
1240*960*150 |
735 |
9 or12 |
About our company:
Luoyang ZHILI Industrial Co., Ltd is a professional manufacturer of wear-resistant materials and anti-friction materials.Our company was established in 1995 and has passed ISO9001:2008 International Quality Management Certification and BV certificate.
Our main products:
Bi-metal thermal composite materials
Alloyed high manganese hammers
Super high manganese hammers
Medium high alloy steel materials
High-chromium alloy iron materials
Blow bars
Hammer block lining plates
Comb plates
Grinding balls
Other customized products
Advantage:
ZHILI hammer was called "the stone killer" by many Chinese users, many products are welcomed home and abroad because of good performance and low price. Our main customers are CEMEX,LAFARGE,POSCO,ARCELOR MITTAL,etc.
Details |
|
Condition |
New |
Place of Origin |
Henan,China(Mainland) |
Dimension(L*W*H) |
According to drawings |
Certificate |
BV certificate,ISO9001:2008 |
Application |
Cement plant, Quarry,Power plant, Mining |
Warranty |
one year |
Supply capacity |
700t per month |
MOQ |
1 piece |
Brand name |
ZHILI |
|
|
Delivery |
About 35 days after deposit |
Packaging details |
Seaworthy packaging;according to customer's requirement |
Port |
Tianjin/Qingdao/Shanghai port |
Payment term |
L/C,D/A,D/P,T/T |
After-sale Service Provided |
Engineers available to service machinery overseas |
|
|
Processing technique |
vacuum casting,directional solidification,external refining |
Heat treatment |
Annealing, tempering, quenching, |
Component test |
Emission spectrometric analysis |
Hardness control |
hardness tester |
Chemical Component of casting parts
|
Material |
C |
Mn |
Cr |
Si |
Mo |
Ni |
Cu |
Mn13Cr2 |
1.1~1.4 |
12~15 |
1.7~2.2 |
0.3~1.0 |
|
|
|
Mn18Cr2 |
1.1~1.4 |
17~19 |
1.8~2.2 |
0.3~1.0 |
|
|
|
Cr12 |
2.0~3.3 |
≤2.0 |
11~14 |
≤1.2 |
≤3.0 |
≤2.5 |
≤1.2 |
Cr15 |
2.0~3.3 |
≤2.0 |
11~14 |
≤1.2 |
≤3.0 |
≤2.5 |
≤1.2 |
Cr20 |
2.0~3.3 |
≤2.0 |
14~18 |
≤1.2 |
≤3.0 |
≤2.5 |
≤1.2 |
Cr26 |
2.0~3.3 |
≤2.0 |
23~30 |
≤1.2 |
≤3.0 |
≤2.5 |
≤2 |
Packaging & Shipping
1.Industrial packaging :Plastics tube+ carton+ wooden pallets
2.Commercial packing:Plastic bag+ color box+ wooden pallets
3.Transportation: Air/shipping/Railway
4.As the clients'requirement
FAQ
Question: What's your company's casting methods?
RE:We support sand casting and lost foam casting.
Question: Can you make products without drawing?
RE: No, we can only make products strictly follow customers' technical drawing.Because every spare parts must be install to the equipment.even little error can make big problem without technical drawing.
Question:What's brand do you manufacture?
RE:We supply casting spare parts for many customers all over the world, OEM is accept.
Question:How long is your products' lifetime?
RE: Even the same products,different working condition has different lifetime.So please let us know your working condition we can give you some technical suggestion.
Question:What's the delivery time?
RE: Usually we the delivery time is 35 days. But we will arrange the Production Scheduling as customers' requirement.
For more details, please contact with:
Cindy Sun
Sales Manager
Mobile:0086 18303682483
