Cable Tray Forming Machine

Product Description

Project: 1 Automated cable bridge equipment
(first roll forming second cutting)

1  . Roll forming technical
Decoiler`flatting`clamp feeder, hole punching`rollforming`cut-to-length`redoiler

2. Equipment capabilities
It can according to the need to produce the steel width (60mm≤≤860mm), many kinds of specification electric cable bridges and other structure product.
.
Product speed by punching: 2.5~5m/min
Continuous roll forming speed: 10~15m/min
Material thickness: 1~2mm
Material require: Q235 cold roll steel
Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.

3. This unit consists of the decoiler, ML-900 flatting, 200 punch press, punching die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, collection table, electrical control cabinet; etc.

4. Each part major technical parameters
4.1 Drive decoiler
Max. Material width: 860mm
Max. Material weight: 6000kg
Material inner diameter: 460~510mm
Material outer diameter: 1200mm
Drive power: Electromotor and speed reducer integration, 4KW frequency conversion electromotor
Frame type: Cantalever inner support, manual handle afterbody, pneumatic press cantalever.

4.2 flatting
Working rolls: 11 rolls, up 4/down 5, the other 2 rolls is clamp deliver rolls.
Flatting bound: Material thickness 1~2mm, material width 100~860mm
Drive power: 5.5kw frequency conversion electromotor
Flatting speed: 3~10 m/min
Parenthesis up and down a pair of fortified wheel
4.3 continual punching mould
Amount: Each kind of width specification 1 set dies, total 6 sets
Die require: Cr12 quench
4.4 servo feeding set
Servo electromotor power: 4.4kw
Multistage type feeding, memory ten group of memory functions
Man-machine contact surface numerical control system
Uses Mitsubishi servo motor

4.5 Holds material (use in cushion section)
The roller type, the both sides have the bearing support, 3 sets, use in holding the material and material storage down limitation.
4.6 guider
A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.
4.7 main roll forming machine
Type: GY180(Extra wide)
Rack structure: Dragon Gate type memorial arch frame
Forming frame: 16 sets
Forming variety: Bridge frame
Material max width: 860mm
Material max thickness: ≤2.0mm
Forming width: 100~600mm
Forming height: 50~100mm
The diameter of the roller axis: 85mm
Roll mould material: Gcr15, quenching treatment: HRC58-62
Drive type: 30kw frequency conversion electromotor, ZQ500 Main speed reducer
Autocephaly distribute gear case

4.8 hydraulic cutting
Hydraulic pumping station: 5.5kw
Blade cutting, blade material Cr12, quench treatment
4.9 Electrical control
4.9.1 Main operation control cabinet
Amount: 1 set
Frequency conversion: 3 sets(in main control cabinet, control decoiler, flatting and roll forming machine)
PLC control: 1 set
8 inch liquid crystal touch screen
4.9.2 assistant control cubicle
Amount: 3 sets (follow decoiler, flatting, roll forming machine)
Control style: Manual handle