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Product Description

TC precise vacuum filter combines mechanical and electric machine, ceramic tube with micro-hole and ultrasound to separate solid and liquid depending on vacuum suction and capillary function with high efficiency and energy-saving equipment; They are widely used for mine, metallurgy, chemical industry and environmental protection industry.

Characteristics:
High vacuum degree (0.09~0.098MPa), filter cake has low water content
Solid content of liquid <50ppm, repeated application is available, drainage is lessened.
It can save 90% energy or above in contrast with traditional filter with low consumption and low cost.
Filter cake cleaning process is added to clean proper materials.
It combines PLC, computer and automatic valve control with high automatization and labor force has been lowered.
Close structure, cover less floor area, convenient installation and maintenance
Advanced drainage system fits for any working state.
Working Principle:
Slurry-sucking district: Screen plate which is dipped in the slurry will be formed into one layer of filter cake under capillary function and vacuum pressure, the liquid will enter into distributing valve and drain tan via screen plate.

Cleaning district: Spray the filter cake after coming out of the hopper
Drying District: Filter cake will be dehydrated under high vacuum function
Discharging district: The scraper will discharge the materials automatically under no-vacuum state

Back-cleaning district: Industrial water or filter liquid will be cleaned from inner part to outer part after entering into distributing valve and ceramic board. Clean micro-hole of jam. After one period of application, ceramic board should be cleaned with ultrasonic and acid with low concentration to let the board work with high efficiency.

Screen Board
Latest Inorganic Film Patented Technology in the World from SUNNY Enterprise
1. Framework has high concentration, film has high intensity, excellent resistance to wear, compression and corrosion. White alundum is electrically melted and moulded into grads with 500t hydraulic press and 1430º C whole agglomeration, voltage resistance can reach 8bar.

Control System
Combine computer control or touch screen with PLC control; Inlet, filter, clean, acid prepare all adopt automatic control; Stir and main shaft speed reducer all adopt frequency control, one worker can operate many machinery with high automatization, simple operation and high security and reliability.

Vacuum System
Distributing valve adopts corundum and mirror treatment with good airproofing, wearable performance, simple structure and long service life (patent) and can be easily repaired.
Adopt secondary vacuum system to reach vacuum limit, therefore water content of filter cake is much lower, vacuum type can choose free-fall condition, automatic drainage (patent) and assistant dehydration.

2. High open porosity and productivity; High filtering precision, low vacuum consumption. Fine materials, whole compound, stick without glue, good water permeability, open porosity can reach 92%; Adopt 1800mesh superfine white alundum film-spraying pre-coating technique which has good capillary function and low vacuum consumption.
3. Many methods for regeneration, service life is greatly prolonged. It can be cleaned with organic solvent under high temperature and high voltage with good regenerating effect and long service life.

Cleaning System (Patent)
Regenerated filtrate system adopts precise filter with good environmental protection high energy-saving function.
Adopt water supply system with constant voltage which is safe and reliable.
Ultrasonic and chemical cleaning agent are used to clean the ceramic board to assure high working efficiency.
Automatic acid preparation can lessen labor force and risk.

Mine
 
 
Size Distribution
 
 
Feeding Concentration
 
Amount kg.(m2h)-1
 
 
Water Content %
Gold Concentrates
 
 
-200~-325Mesh
 
50~60
 
900~1500
 
6.5~11.5
 
Gold Gangue
 
-200~-400Mesh
 
45~60
 
400~600
 
13~16
 
Copper Concentrates
 
 
-200~-325Mesh
 
45~60
 
600~900
 
6.5~12
 
Iron Concentrates
 
 
-200~-325Mesh
 
40~60
 
850~1500
 
6~10
 
Zinc Concentrates
 
 
-200~-325Mesh
 
50~60
 
750~900
 
6.5~12
 
Lead Concentrates
 
 
-200~-400Mesh
 
50~65
 
650~800
 
10~12
 
Bauxite
 
 
-200~-325Mesh
 
50~60
 
350~450
 
10.5~12
 
Lead-zinc Gangue
 
 
-200~-325Mesh
 
50~65
 
350~550
 
12~16
 
Residue of Cyanide
 
 
-325~-450Mesh
 
50~60
 
350~550
 
21~24
 
Sulfur concentrates
 
-200Mesh covers 80%
 
50~65
 
350~790
 
8~12
 
Nickel concentrates
 
 
-200~-325
 
55~60
 
300~600
 
10~12
 
Coal concentrates
 
-200Mesh covers 80%
 
50~65
 
550~930
 
18~20
 
Zinc oxide
 
-200Mesh covers 75%
 
55~65
 
620~1200
 
8~12
 
Fluorite powder
 
 
-200Mesh covers 60%
 
55~65
 
750~900
 
8~12
 
Place
 
 
Clientele
 
 
Materials
 
 
Type
 
 
Israel
 
 
METAL-TECHLTD.
 
 
Nickel Concentrates
 
 
TC-45
 
 
Italy
 
 
SPCPLANT CO.,LTD.
 
 
Tungsten Concentrates
 
 
TC-15
 
 
Korea
 
 
KGCC CO.,
 
 
Citric Acid
 
 
TC-30
 
 
Outer Mongolia
 
 
Coulomb Iron
 
 
Iron Concentrates
 
 
TC-60
 
 
Henan
 
 
Huiyuan Chemical Industry
 
 
Bauxite
 
 
TC-60
 
 
Henan
 
 
Gold Metallurgy Factory
 
 
Gold Gangue
 
 
TC-36
 
 
Sanmenxia
 
 
Jinyuan Company
 
 
Sulfur Concentrates
 
 
TC-15
 
 
Yunnan
 
 
Haolong Company
 
 
Lead-Zinc Gangue
 
 
TC-60
 
 
Yunnan
 
 
Shenchuan Mine
 
 
Copper Mine
 
 
TC-18
 
 
Henan
 
 
Xuanrui Company
 
 
Molybdenum Gangue
 
 
TC-80
 
 
Beijing
 
 
Hengrun Technology
 
 
Concentrates
 
 
TC-8
 
 

 
Place
 
 
Clientele
 
 
Material
 
 
Type
 
 
Shandong
 
 
Jinyuan Mine
 
 
Gold Concentrates
 
 
TC-36
 
 
Xinjiang
 
 
Phosphorite Factory
 
 
Phosphorite
 
 
TC-60
 
 
Henan
 
 
Jinyuan Company
 
 
Phosphor Concentrates
 
 
TC-18
 
 
Xinjiang
 
 
Qingsong Cement Factory
 
 
Calcium Carbide
 
 
TC-45
 
 
Jilin
 
 
Yulong Mine
 
 
Gold Gangue
 
 
TC-15
 
 
Guangxi
 
 
Wuxuan
 
 
Gold Concentrates
 
 
TC-12
 
 
Shandong
 
 
Haihua Company
 
 
Sulfur Concentrates
 
 
TC-8
 
 
Xinjiang
 
 
Zhongbang Mine
 
 
Copper Mine
 
 
TC-6
 
 
Qinghai
 
 
Kunlun Magnesium Salts
 
 
Sulfur Concentrates
 
 
TC-8
 
 
Xuzhou
 
 
Niutoushan Mine
 
 
Iron Concentrates
 
 
TC-30
 
 

 
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