Industry Renowned Hot TIG Overlay Weld Cladding Machine
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Product Highlights
- Compact Vertical Design: Space-saving vertical cladding station for oil, gas, and chemical industries.
- Automatic TIG Hotwire Process: High deposition rate welding for carbon steel, stainless steel, and nickel alloys.
- Multi-Function Cladding: Standard internal/external bore, flat surface, and 90-degree crossing intersection welding.
- High Precision Control: Uses EWM TETRIX power source and Rockwell PLC for intelligent programming.
- Wide Material Compatibility: Suitable for A105, SS304/316, F51, F55, and various wear-resistant wires.
- High Quality Standards: First-time yield >95% for intersections; dilution <5%; ASTM E165 compliant.
- Flexible Customization: Full customization, minor customization, and design-based options available.
- Robust Load Capacity: Turntable diameter 1200mm with 5-ton standard bearing (10-ton optional).
Product Attributes
- Customization
- Available
- Cooling Way
- Air Cooling
- Style
- Vertical
- Model NO.
- FIT-VCS-IV-E
- Frequency Range
- High Frequency
- Electric Current
- Inverter
- Work Form
- Iron Core
- Type
- TIG Welder
- Welding Process
- Automatic TIG Hotwire
- Automatic TIG Hotwire
- 1.3kg/H
- Clad Thickness
- 1~3mm/Layer, Multilayer Cladding, Standard Clad Th
- Overlay Processing
- Dia.:ID38 (After Cladding)-ID1500mm
- Max Height for Vertical Overlay
- Less Than 1500mm
- Loading Bearing
- 5 Metric Tons
- Dia. of Turntable
- 1200mm
- Tungsten Dia.
- 3.2mm (4.0mm Optional)
- Wire Dia.
- 1.0/1.2mm (1.6mm Optional)
- Recommend Gas Flow Rate
- 12~20L/Min
- Arc Starting
- Hf/Contact
- Power Source
- Ewm Ethernet/IP Tetrix 452
- Hot Wire Source
- Ewm 200 Hot Wire
- Displayer
- 5.7 Inch Screen Chinese/English Displayer
- Equipment Dimension
- 3700mmx1700mmx4000mm
- Transport Package
- Plywood Case
- Specification
- 3700*1700*4000mm
- Trademark
- Fitco
- Origin
- Suzhou, China
- HS Code
- 8515800090
- Package Size
- 3200.00cm * 2200.00cm * 1300.00cm
- Package Gross Weight
- 6500.000kg
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of Industry Renowned Hot TIG Overlay Weld Cladding Machine
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Industry Renowned Hot TIG Overlay Weld Cladding Machine -
Industry Renowned Hot TIG Overlay Weld Cladding Machine -
Industry Renowned Hot TIG Overlay Weld Cladding Machine -
Industry Renowned Hot TIG Overlay Weld Cladding Machine -
Industry Renowned Hot TIG Overlay Weld Cladding Machine -
Industry Renowned Hot TIG Overlay Weld Cladding Machine -
Industry Renowned Hot TIG Overlay Weld Cladding Machine
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Product Description
The compact type vertical cladding station is designed for oil and gas, chemical, valve manufacturing, pressure vessels and other industries. Requirements of products with a variety of shapes can be met. This model can be used for precision welding of corrosion-resistant and wear-resistant materials.
With compact design, this model is space-saving and powerful. Configured with the basic functions of internal and external surface together with flat surface welding, this mode also boasts optional functions such as two holes 90-degree crossing intersection surface cladding, multi-bore intersection surface automatic welding, workpiece pre-heat system, workpiece cooling system, etc.
The cladding station is using TIG hot wire welding process. Suitable for automatic welding of carbon steel wire, stainless steel wire, nickel-based alloy wire, wear-resistant welding wire and other materials.
Fitco offers fully automated TIG cladding welding systems for vertical valve-cladding applications. Complete turnkey packages include a wire-feed unit as well as a standard touch-programmable, hot-wire pulsed-TIG welding power source with an optional hot-wire system available for applications where higher deposition rates are required.
With compact design, this model is space-saving and powerful. Configured with the basic functions of internal and external surface together with flat surface welding, this mode also boasts optional functions such as two holes 90-degree crossing intersection surface cladding, multi-bore intersection surface automatic welding, workpiece pre-heat system, workpiece cooling system, etc.
The cladding station is using TIG hot wire welding process. Suitable for automatic welding of carbon steel wire, stainless steel wire, nickel-based alloy wire, wear-resistant welding wire and other materials.
Fitco offers fully automated TIG cladding welding systems for vertical valve-cladding applications. Complete turnkey packages include a wire-feed unit as well as a standard touch-programmable, hot-wire pulsed-TIG welding power source with an optional hot-wire system available for applications where higher deposition rates are required.
Fitco can specially design it according to client's requirments
Technical Parameter
| 1 | Type of Power Source | DC Type Inverter |
| 2 | Welder Current Duty Circle (40ºC) |
5~450A 450A 80%; 420A 100A |
| 3 | Hot Wre Current Duty Cycle (40ºC) |
5~200A 200A 60%; 100A 100% |
| 4 | Open Circuit Voltage | 80V |
| 5 | Input Voltage | 3×400V (-25%+20%) 50/60Hz |
| 6 | Input Power | 35KVA |
| 7 | AVC Accuracy | ±0.2V |
| 8 | Recommend Peak Current | 150~280A |
| 1 | Welding Process | Automatic TIG Hot Wire |
| 2 | Inverter Cooling | Air Cooling |
| 3 | Displayer | 5.7"screen Chinese/English displayer Real-time parameter displayer |
| 4 | Fault Detect | Work piece short circuit, over temperature protection, over current protection, over voltage protection, water shortage protection, lack of gas protection, power error, arc failure, servo error. |
| 5 | Overlay Processing | Dia.: φ38 (after cladding) - φ1500mm Max height for vertical overlay: ≤1500mm Loading bearing 5 tons, 10tons optional Dia. of turntable 1200mm. |
| 6 | Wire Dia | 1.0/1.2mm (1.6mm Optional) |
| 7 | Tungsten Dia. | 3.2mm (4.0mm optional) |
| 8 | Torch Cooling | External Constant Temperature Circulating Water Cooling |
| 9 | ARC Starting | HF/Contact |
| 10 | Power Source | EWM TETRIX 452DC Ethernet/IP HF Unit |
| 11 | Hot Wire Power | EWM TETRIX 200 Hot Wire Power |
| 12 | Single Layer | 1-3mm |
| 13 | Dimension | 3700 x 1700 x 4000mm |
1.This model is compact design, saving space and powerful.
Internal and external bore, flat surface cladding and two holes 90-degree cross-section cladding are standard functions.
2. We also provide multiple 90-degree cross-hole section, sphere borehole, multi-position one-time automatic cladding, workpiece pre-heating system, workpiece air cooling system and other optional functions, such as interstction surface cladding, weld-repair of ball mouth, ring groove cladding, tee vertical main pipe cladding, set angle cladding, ball valve hole avoiding cladding.
- Complete Turnkey System
- System Controller with Touch-Screen Control
- Germany EWM TETRIX 452 DC Ethernet/IP HF-TIG Unit Power Source
- Germany EWM TETRIX 200 Smart Hot Wire Power Source
- Controller: Rockwell AB USA
- Servo Motor: ICON MOONS
- Electrical Switch & Button: Famous brand
- HMI: Pro-face Japan
- Control Panel & Structure: Fitco, China
- Rotation Table: Fitco, China
- Limit Switch: Sick, Germany
Application Products
Pipe rings, Fittings, Flanges, LR bends, Valve Bodies, Valve Balls, Risers, Well head block tree valves, Pressure Vessel Components, Nozzle, Dished ends, etc.
Applications:
- Base material: A105, A350 LF2, A694 F42~F70, AISI 4130, 30CrMo, SS304/304L, SS316/316L, SS410, F51, F55, WCB, LCB casting, forged materials or pipe base materials;
- Weld Consumables: ERNiCrMo-3, ERNiFeCr-1, ER316L, ER2594, ERCCoCr-E, ERCCoCr-A, ERNi1, ERCuNi and other wires;
- Clad thickness: 1~3mm/layer, multilayer cladding, standard clad thickness will be 3.2mm, FL+2mm dilution will be less than 5%;
- Quality requirements: Liquid Penetrant Testing as per ASTM E165 & ASTM V requirements. First time yield for intersection surface cladding will be >95%, bore or flat surface cladding >98%, ring groove cladding >96%.
- Welding process: Automatic TIG hotwire;
- Welding Position: 2G or 1G typically.
Applicable workpieces:
Bore to Bore; bore to bore advanced, sphere, circle segment, cylinderical bore, flange with bore, hemisphere, race track, rectangular
ract tangular, ring groove, straight to conical bore.
Bore to Bore; bore to bore advanced, sphere, circle segment, cylinderical bore, flange with bore, hemisphere, race track, rectangular
ract tangular, ring groove, straight to conical bore.
Advantages:
Fitco originated and grew up in manufacturing plants that use our equipment to produce products, so we understand the needs of our products, processes and operators better than other equipment manufacturers Fitco is from China's largest and the world's leading welding products manufacturing plant. Our equipment is more stable and intelligent with higher customer recognition; We use the world's top programmable controller platform and mathematical models to program our devices more intelligently!
Our Company--Faith-Han Intelligent Technology Co., Ltd.
Founded and registered in 2018, Fitco is located in Kunshan High-tech District, between Shanghai and Suzhou.
Fitco is committed to designing and manufacturing non-standard customized automation control intelligent industrial welding/welding equipment, manufacturing information software, auxiliary equipment and related products and services.
Fitco has designed and manufactured more than 150 sets of welding equipment for the Chinese and the international market. Our equipment is highly stable and intelligent that has been proven on-site for many years, gaining the respect of our global customers and markets. The extensive use of mathematical models in our programs makes our machines more intelligent than our competitors' products. Environmental friendliness and safety are always our top priority when it comes to mechanical and electrical design.
About the Supplier
This supplier has been audited by BV. Verify the report on the official BV website with ID "MIC-ASR254995". Items marked "
" are certified.
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Company Profile
About Us:
Founded and registered in 2018, Fitco is located in Kunshan High-tech District, between Shanghai and Suzhou.
Fitco is committed to designing and manufacturing non-standard customized automation control intelligent industrial welding/welding equipment, manufacturing information software, auxiliary equipment and related products and services.
Fitco has designed and manufactured more than 660 sets of welding equipment for the Chinese and the international market. Our equipment is highly stable and intelligent that has been proven on-site for many years, gaining the respect of our global customers and markets.
The extensive use of mathematical models in our programs makes our machines more intelligent than our competitors' products. Environmental friendliness and safety are always our top priority when it comes to mechanical and electrical design.
History:
Fitco originated and grew up in manufacturing plants that use our equipment to produce products, so we understand the needs of our products, processes and operators better than other equipment manufacturers Fitco is from China's largest and the world's leading welding products manufacturing plant. Our equipment is more stable and intelligent with higher customer recognition; We use the world's top programmable controller platform and mathematical models to program our devices more intelligently!
About Our Factory & Business Background
-
Business Type
- Manufacturer/Factory & Trading Company
- Address
- 583 Xintang Road, Yushan Town, Kunshan City, Suzhou, Jiangsu, China
-
Plant Area
- 34565 square meters
-
Number of Employees
- 385
-
Registered Capital
- 5,000,000 RMB
-
Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment
-
International Commercial Terms(Incoterms)
- FOB, CIF, CFR, EXW
-
Average Lead Time
-
Peak Season Lead Time: one month
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port
-
Minimum Order Quantity
- 1 PC
-
Supply Chain Partners
- 26
Our Production Capability & Technical Expertise
-
Main Products
- Compact Vertical Cladding Station, Endless Torch Rotating Cladding Station, Pipe Cladding Station, Saw+TIG Butt Cladding Station
-
Production Lines
- 1
-
Production Machines
- Welding Facility, CNC
-
QA/QC inspectors
- 2 people
-
Inspection Type for Finished Products
- 100% inspection(Visual inspection & Function inspection)
-
Inspection Method for Finished Products
- Have instructions and uniformly followed
-
Customization Options
- Customization from Samples, Customization from Designs, Full Customization, Minor Customization, Flexible customization
-
ODM Service Available
- Yes
-
OEM Service Available
- Yes
-
R&D Engineers
- 6 people
-
Traceability of Raw Materials
- Yes
-
Own Brand
- Yes
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2018-06-19
-
Export Year
- 7 Years
-
Main Markets
- South America, Southeast Asia/ Mideast, Domestic
-
Repeat Buyers Choice
- 80%~100%
-
Number of Foreign Trading Staff
- 2
-
Overseas Agent/Branch
- No
-
New Products Launched in Last year
- Yes
Our Certifications, Standards & Industry Recognition
-
Management System Certification
- ISO9001:2015
-
Cooperated with Fortune 500
- Yes
FAQ
- What industries is this machine suitable for?
- It is designed for oil and gas, chemical, valve manufacturing, and pressure vessel industries.
- What is the maximum height for vertical overlay?
- The machine supports a maximum vertical overlay height of less than 1500mm.
- Can the machine handle different wire diameters?
- Yes, standard wire diameters are 1.0/1.2mm, with 1.6mm available as an optional upgrade.
- What is the cladding thickness per layer?
- The standard cladding thickness is 1-3mm per layer, with multilayer cladding capability.
- Does the machine support customization?
- Yes, Fitco offers full customization, minor customization, and options based on client designs.
- What is the minimum order quantity?
- The minimum order quantity is 1 piece (PC).
- What is the lead time for production?
- The average lead time is one month for both peak and off-peak seasons.
- What power source is used?
- It uses the Germany EWM TETRIX 452 DC Ethernet/IP HF-TIG Unit.
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