Medical Equipment Device Components Disposables Adhesive Wound Dressing Make Supply Automatic Rotary Die Cutting Machine Packaging Services Post-Press Machinery

Stations: 5-32 Stations / 10-64 Spindles
Width range: 150/250/350/550/650mm
Max speed: 70m/min
Cutting precision: ±0.1mm
Certification CE & ISO

Characteristics:
Module design: One machine, by changing tools or adding apparatus (below details), can cover most of the industries, such as Medical and Cosmetic, Anti Dust Foams Meshes, Conductive Insulation Pads, Graphite Thermal Pads, Screen Frame Adhesives, UHFHF RFID Tags Labels, etc.
ALL cutter holder's movements are controlled by JAPAN Omron servomotor with enough torsion, stable acceleration and deceleration, precision can be ±0.05--±0.1.
All unwind & rewind shafts are driven separately by servo motors. The unwinding, rewinding, straight & reverse rotation are more flexible and controlled by high sensitivity tension sensor shaft's feedback to ensure smooth running.
It can save more 200 kinds of SOP data, improve standard level, and reduce dependence on Operator's experience and reduce more than 60% material waste
Main unwind EPC system can stabilize the material feeding into blade holder
Movable auxiliary unwind shaft
Fracturing detecting machine stop or alarming to reduce material waste.
Machine has the function of asynchronous laminating which can save material.
Color code electric eye tracking system can meet the demand of position precision of produce printing product.
The main operation interface adopts touch panel, with picture display for easy operation. Keyboard, mouse and hand touch are all available.
CCD testing system can test position precision all the time during the whole process and then feedback to PLC which send orders to servo motors to adjust position.

Manufacturing industries fields application:
1. Packaging Industry: Rotary die cutting machines are commonly used in the packaging industry to cut and shape materials such as cardboard, corrugated board, and flexible packaging films. They can create intricate designs, perforations, and creases for diverse packaging solutions.
2. Label Manufacturing: In the label manufacturing sector, rotary die cutting machines play a vital role in cutting labels from materials like paper, plastic film, and adhesive-backed substrates. These machines ensure high-speed and accurate production of labels in different shapes and sizes.
3. Automotive Industry: Rotary die cutting machines find applications in the automotive sector for producing gaskets, seals, insulators, and other components. These machines can cut various materials like rubber, foam, and composite materials with precision, meeting the stringent quality requirements of the automotive industry.
4. Electronics Industry: In the electronics manufacturing field, rotary die cutting machines are used for cutting components like adhesives, films, and flexible circuits. They enable the precise cutting of intricate shapes and patterns required for electronic devices and displays.
5. Medical Industry: Rotary die cutting machines are utilized in the medical sector for manufacturing a wide range of medical components such as wound dressings, diagnostic test strips, and surgical products. These machines ensure clean and sterile cutting of medical-grade materials.
6. Insulation Industry: In the insulation industry, rotary die cutting machines are employed for cutting materials like foam, rubber, and insulation sheets. They can create customized shapes and sizes for thermal and acoustic insulation products.

Die-cut Products List:
1. Labels and stickers
2. Adhesive tape
3. Foam and rubber gaskets
4. Automotive interior components
5. Medical device components
6. Electronics insulators
7. Packaging inserts
8. Foil and metallic stickers
9. Abrasive disks and pads
10. Die-cut decals
11. Soundproofing materials
12. Protective film
13. Felt and fabric cut-outs
14. Membrane switches
15. Plastic cards (credit cards, ID cards)
16. EMI/RFI shielding materials
17. Masking and duct tapes
18. Graphic overlays
19. Insulation materials (thermal and electrical)
20. Disposable medical products (bandages, wound dressings)
21. Vibration dampers
22. EVA and foam inserts
23. Signage materials
24. Air and liquid filters
25. Heat-resistant seals and gaskets
26. Sandpaper and emery cloths
27. Furniture components (gaskets, bumpers)
28. Speaker grille and mesh
29. Silicone rubber products
30. Waterproof membranes
......


Advantages:
1. Sterile and Clean Cuts: Rotary die cutting machines ensure sterile and clean cuts, making them ideal for die-cutting medical accessories such as wound dressings, surgical tapes, and diagnostic components.
2. Speed and Precision: These machines operate at high speeds, allowing for fast and accurate die-cutting of medical materials, reducing production time and ensuring precision.
3. Material Compatibility: The rotary die cutting machine is compatible with a wide range of medical materials, including adhesive-backed films, non-woven fabrics, foam tapes, and hydrocolloid dressings.
4. Customization and Versatility: Medical accessory die-cutting often requires customization. Rotary die cutting machines offer versatility by allowing manufacturers to produce medical accessories in various shapes and sizes, meeting specific requirements.
5. Waste Reduction: The machine optimizes material usage, minimizing waste and reducing production costs associated with medical accessory manufacturing.
6. Automation and Efficiency: Rotary die cutting machines feature automated operations, enhancing production efficiency and consistency for high-volume medical accessory die-cutting.

FAQ:
Q1: What types of medical accessories can be die-cut using rotary die cutting machines?
A1: Rotary die cutting machines can be used to die-cut various medical accessories, such as wound dressings, surgical tapes, diagnostic components, and hydrocolloid dressings.
Q2: How do rotary die cutting machines ensure precision in die-cutting medical materials?
A2: These machines utilize precision-engineered rotating cylindrical dies, ensuring accurate and clean cuts, which is crucial for maintaining the integrity of medical accessories.
Q3: Can rotary die cutting machines be used for mass production of die-cut medical accessories?
A3: Absolutely. The high-speed operation of rotary die cutting machines enables efficient mass production, meeting the demands of the medical industry and ensuring a consistent supply of die-cut medical accessories.
Q4: How does customization play a role in medical accessory die-cutting using rotary die cutting machines?
A4: Rotary die cutting machines offer flexibility and customization capabilities. Manufacturers can produce die-cut medical accessories in various shapes, sizes, and designs to cater to specific medical requirements.
Q5: What are the primary advantages of using rotary die cutting machines in medical accessory die-cutting compared to other methods?
A5: Rotary die cutting machines provide sterile and clean cuts, high-speed and precise die-cutting, compatibility with various medical materials, waste reduction, and increased efficiency through automation, making them an essential tool for medical accessory manufacturing.


About Fumart Factory:
Fumart Automation Equipment Technology is a professional manufacturer of rotary die-cutting machines and die-cutting machine accessories. We have advanced production facilities and a technical team dedicated to providing customers with high-quality products and excellent services.
Our rotary die-cutting machines adopt the latest cutting technology and high-precision tools, enabling precise cutting of various materials such as paper, tapes, films, and plastics. They have stable performance and high production efficiency, and can meet the needs of different industries.
At the same time, we also provide various die-cutting machine accessories, including cutting dies, anvil cylinders, rotary tooling, spindle, blades and pressure pads. These accessories are precision processed and have excellent wear resistance and durability, effectively prolonging the service life of the machine and improving production efficiency.
Our products are widely used in packaging, printing, leather, furniture, and other industries, and are highly praised by customers. We not only provide reliable products but also customized solutions and technical support to meet different production needs.
Whether you are an individual user or a large company, we can provide you with the most suitable products and services. Please feel free to contact us for more information about our company and products. We look forward to cooperating with you!