Basic Info.
Model NO.
500L Brewery Solutions
Processing Material
SUS304
Product Description
1.Description:
The 500L 3-vessel beer brewing system is often used in small craft breweries or craft brewing bars. The system contains 3 brewhouse vessels, mash tun, lauter tun and a boiling/whirlpool tun. The boiling and whirlpool process are completed by one tank, saving equipment costs and floor space. This system apply to brew 1 or 2 batch a day. According to different fermentation cycles of brewed beer, 4/6/8pcs 500L or 1000L fermenters can usually be configured to meet the needs of various beer types. The system also needs to be equipped with a complete automatic or manual control system, malt milling system, CIP system, cooling system, steam heating system, air system, etc.
2. Features:
1) Two vessels with hot water, 500Liter/batch, first batch takes about 8 hours, and two batches of 12 hours are allowed;
2) All certificated 304 stainless steel, easy to clean; Copper cladding for special environments such as bars;
3) The wort cooled by tap water and -5 ºC ice water to cool in two stages, Single stage available;
4) Mashing heating and fermentation cooling automatically controlled, and manual control switched at any time;
5) Manual valve control, humanized operation, low equipment investment cost, high cost performance; PLC automatic control
for upgrade;
6) Beer filling in stainless steel beer barrels, glass bottles or cans;
3.Technique Details:
Part 1: Malt Milling Unit |
1.1 | Malt Miller [300-500kg/hr] | 1set |
Part 2: 500L Three Vessel Brewhouse |
2.1 | 500L Mash Tun | 1set |
2.2 | 500L Lauter Tun | 1set |
2.3 | 500L Kettle/Whirlpool Tun | 1set |
2.4 | 1000L Hot Water Tank | 1set |
2.5 | Non-slip Work Platform | 1set |
2.6 | Sanitary Centrifugal Pump [LYSF] | 3sets |
2.7 | Sanitary Piping | 1set |
2.8 | Valves and Fittings | 1set |
2.9 | Manual Water Mixing Station | 0set |
2.10 | Manual Wort Cooling Station | 1set |
2.11 | Pipeline Instrument Sensor | 0unit |
2.12 | 25L Glass Wort Grant | 1set |
2.13 | 6M2 Heat Exchanger [304SS NANHUA] | 1set |
2.14 | Pipe Filter | 1set |
2.15 | Wort Aeration Station | 1set |
2.16 | 10L Yeast Feeder | 1set |
Part 3: Fermentation Unit |
3.1 | 500L Fermentation Tank/Unitank | 4sets |
3.2 | 500L Bright Beer Tank | 1set |
Part 4: Glycol Cooling Unit |
4.1 | 1000L Glycol Water Tank | 1set |
4.2 | 3HP Glycol Water Chiller | 2sets |
4.3 | Glycol Water Pipeline | 1unit |
Part 5: Electric Control Unit |
5.1 | Brewery Instrumental Control Cabinet | 1set |
Part 6: 100L Portable CIP Cart [Two Tanks] |
6.1 | 100L Single Wall Caustic Tank | 1set |
6.2 | 100L Single Wall Acid Tank | 1set |
6.3 | Sanitary Centrifugal Pump | 1set |
6.4 | Sanitary Piping | 1set |
6.5 | Valves and Fittings | 1set |
6.6 | Portable Trolly | 1set |
6.7 | CIP Controling Cabinet | 1set |
Part 7: Spare Parts & Tools |
7.1 | Spare Parts for brewhouse | 1set |
7.2 | Spare Parts for fermentation | 1set |
7.3 | Spare Parts for control | 1set |
7.4 | Spare Parts for CIP | 1set |
7.5 | Standard Installation Tools | 1set |
Zhihua Service
Pre-Sales Service
A. 1. Inquiry and consulting the support
2. View our Factory and get free training
B. - Layout: Send us your building floor plan, or the sketch, or tell us the size (length, width, height),
we will offer you an equipment footprint according to your requirement.
- Technical Drawings: We will offer Technical Drawings of each tank based on the equipment layout.
- 3D effective sketch: We will 3D effective sketch to make sure ensure you have a more intuitive experience.
Guarantee and After-sale service:
- Installation by a trained work team of the company NDL Craft;
- Regulation and launching the brewery at the client company;
- First brews of beer;
- Recipes and brew technologies for 4 different varieties of beer;
- Staff training;
- Warranty service: 5 years.
Zhihua FAQ
Any other queation, contact with me without hesitation!
Q:What size of building do I need?
For a brewpub, size depends on a lot your yearly volume and how many different types of beer you want to brew.The minimum area request is around 20m^2.There are also estimated area requests in our different brewery systems in specification above.
For microbreweries the main factor is yearly volume.For small microbreweries, floor space of 300m^2 usually is enough .
About details on your project,we can give you exact dimensions and requirements.
Q:What utilities do I need for a brewery?
Typically water,electricity and drains are needed.
In general, 3 phase electricity is common and suitable for 220/380/440 voltage with 50/60Hz.The size of the water connection is determined by the size of. For brewery project we provide our customers with detailed requirement on the utilities and their respective location.
Q:Not being a brewer, can i start a brewery?
Yes! There are not so many brewers. Zhihua can help you or one of your employees learning how to brew, including familiarizing you with operating brewery equipment, stuying recipes, grasping quality control and so on.
Above all, Zhihua can also offers a wide variety of services such as project planning, layout design, installation, and after sales services etc. These services are free!
Q:Where can I get my ingredients ?
Almost every country or area can find a supplier for malt,hops,yeast etc. Zhihua company can also help to get good quality raw materials here.If you find the ingredients hardly, we can make arrangement to shipped to you.
Q:How long does the equipment last?
Given the fact that most facility in a brewery are made of stainless steel,the longevity of a brewery is long. In a conditon of proper maintenance and the careful use of chemicals,a brewery can be used intensively for about 20 to 30 years.For some equipment, such as fillers and labeler with a lot of moving parts, a shorter lifespan should be considered and more maintenance will be necessary. In brief, depending on the use.
Q:Can I brew all types of beer with the Zhihua equipment?
Contrary to the open-vessel fermentation system mainly used in Eastern Europe and Germany,all beer styles can be brewed with our system.This means that a wide variety of ales and lagers can be made.Given the infectious style of Lambics,we do not recommend brewing or packaging these beers on shared equipment.
Contact Information:
Name: Jessie
Address:
1312, No. 57-3, Wanda Plaza, Intersection of Yingxiu Road, Gongye South Road, Jinan Area, China (Shandong) Pilot Free Trade Zone, Jinan, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Company Introduction:
Shandong Zhihua Brewery Solutions Co., Ltd is major in brewery equipment over 16 years, with professional team & best service both pre-sale and after-sales, also support customized.