Basic Info.
Product Description
I. Product Definition & Technological Breakthroughs
The high-frequency permanent magnet vibrator employs rare-earth permanent magnet synchronous motor direct-drive technology, achieving 12,000 RPM constant-speed output and 200 Hz vibration frequency, specifically designed to optimize concrete density and construction efficiency.Core Specifications:• Power Range: 450-1500W (Intelligent Frequency Conversion)• Vibration Frequency: 200 Hz• Vibration Force: 4-5KN• Effective Radius: 55-75 cm (Industry-leading coverage)• Operating Voltage: 220V• Protection Rating: IP67 (Dust/Waterproof)• Smart Control: Compact control box with one-touch operation (no bulky motors)• Lifespan: 1000+ hours (2-6x longer than conventional equipment)II. Disruptive Technology Comparison (vs. Traditional Frequency Vibrators)
Specification Dimension | Traditional Vibrators | High-Frequency Permanent Magnet Vibrators ||---------|-------------|---------------|Drive System | Induction motor (≤60% efficiency) | Permanent magnet motor (92%+ efficiency) |Frequency Range | 50-100 Hz (fixed) | 100-200 Hz (stepless frequency control) |Energy Consumption | 1.5-2.2 kWh per unit | 40%+ energy savings (smart load matching) |Noise Pollution | 85-100 dB (requires noise reduction) | 70-85 dB |Weight | 30 kg (vibrator + motor) | 14 kg (integrated design) |Activation Method | Requires manual striking | One-touch start |Control Mode | Mechanical switch (on/off only) | Single/group control |
III. Core Value Matrix
- Construction Efficiency Revolution
- 60% larger coverage per unit, reducing vibration time by 35%
- Adaptive frequency conversion for concrete slump ranges (50-200 mm)
- Lifecycle Cost Optimization
- 30% less manual intervention, enabling single-operator control
- 50% lower maintenance costs with 500-hour lifespan
- Engineering Quality Assurance
- Increases concrete strength by 2 grades (e.g., C30→C32)
- Surface porosity ≤3% (≥92% bubble elimination in ALC panels)
- Sustainable Development
- 40% energy reduction aligns with LEED/green building standards
- Low noise and carbon footprint
IV. Intelligent Operation System
- Control Modes
- Independent adjustment: Real-time amplitude control via handheld terminal
- Group coordination: Centralized control of multiple vibrators
- Workflow
- Pre-set spacing (50-75 cm grid layout)
- One-touch PLC system activation
- Automatic shutdown (overload/overheat protection)
V. Global Engineering Solutions
Application Field | Typical Scenarios | Key Innovations ||---------|-------------|----------------|Underground Engineering | Tunnel linings, utility corridors | Explosion-proof design + 360° vibration field |Transportation Infrastructure | Bridge decks, port pavements | Salt fog corrosion-resistant coating + self-cleaning system |Prefabricated Construction | PC component molding, ALC panels | High-frequency micro-vibration bubble removal |Special Projects | Nuclear containments, dam cores | 200 Hz ultra-deep penetration vibration |
VI. Service Commitment
• Warranty: 1-year warranty on the entire machine (free replacement for non-human damage within warranty period)
VII. Global Market Strategy Outlook
According to Frost & Sullivan, the smart vibration equipment market will reach $4.7 billion by 2025 (CAGR of 12.3%). Our system aligns with three key trends:- New Infrastructure: High-speed rail/data center construction drives demand
- Industrialization: 35%+ adoption of prefabricated buildings (China/SE Asia)
- ESG Compliance: Mandatory green building standards in Europe/North America
Technical Collaboration Now OpenOur high-frequency permanent magnet vibrators comply with global environmental standards, empowering clients worldwide with superior performance and service excellence.
Address:
Anyang, Henan, China
Business Type:
Manufacturer/Factory
Business Range:
Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery
Company Introduction:
As an innovator in concrete vibration technology, we specialize in developing high-frequency permanent magnet intelligent vibration systems and integrated solutions, delivering precision-engineered, smart vibration equipment for global construction projects. Our high-frequency permanent magnet vibrators are widely applied across 30+ concrete engineering scenarios, enhancing both construction efficiency and project quality.