Basic Info.
Model NO.
automatic lcd assemble machine
Product Description
Function and working process
YQ-E1107 laminator,It is a high-end equipment and automatic counterpoint design .It is developed for the assembly of various technology of touch screen, such as CG+SG/CG+LCM/TP+LCM bonding process .In the absence of vacuum environment, it can be used to reduce the vacuum time and improve the production efficiency. There are a variety of program formulations, according to different size products to call the corresponding program directly, the machine is convenient and fast.
The machine adopts CCD visual counterpoint system, and the CCD+ triaxial high precision alignment platform, unbiased position and high yield. The vacuum fitting adopts the three-cavity vacuum fitting to improve the mechanical beat and increase the productivity.
2. Equipment working conditions and technical parameters
| No. | Item | Parameters | Note |
| 2.01 | Power | Assignment :AC220V 1.7KW
Vacuum laminating:AC380Z±5% 6.5KW | work environment |
| 2.02 | Working air pressure | 0.4-0.6MPa |
| 2.03 | Product requirement | Production size:4-16 inch |
| FPC≤120mm |
| 2.04 | Laminating way | CCD assignment pre-laminating;and then vacuum laminating | Parameters |
| 2.05 | Alignment | CCD+ Automatic alignment of triaxial platform |
| 2.06 | Operation interface | PLC+ touch screen+ IPC |
| 2.07 | Operational height | 800 |
| 2.08 | | Upper frame: upper aluminum profile frame
Lower frame: lower welding rack, baking paint treatment
|
| 2.09 | Size | 2750(L)*1000(W)*1700(H) |
| 2.10 | | Manual load TP and LCM | |
| 2.11 | CCD alignment camera | Automatic |
| 2.12 | CCD alignment platform | High precision three-axis counterpoint platform. |
| 2.13 | Vacuum laminating | Cavity temperature pressure, bonding time and vacuum can be adjusted independently | Vacuum laminating |
| 2.14 | loading material | Mechanical arm |
| 2.15 | laying-off | Mechanical arm |
| 2.16 | Vacuum box size | 170*280 |
| 2.17 | TACKTIME | 600/h | |
| 2.18 | Weight | 1.2T | |
| 2.19 | LCM clean | Manual | |
| No. | Item | Parameters |
| 3.1 | Working process | 1) ventilation, turn on the power, and open the man-machine interface.
2) press the original button and the device will return to the original.
3) place TP and LCM on each platform and press the start button.
4) the feeding manipulator takes TP and moves it to the position below the CCD. Meanwhile, the LCM manipulator will place the LCM on the opposite platform to carry out the alignment, and then automatically adjust and pre-match.
5) take the material manipulator and place the pre-attached product on the vacuum bonding platform respectively.
6) the vacuum platform is moved to the lower part of the cavity, sealing, vacuuming, fitting, three vacuum Chambers, can work simultaneously or separately.
7) the vacuum chamber is opened, the platform moves to the discharging position, and the feeding manipulator places the finished product on the material belt.
8) the lower feeding machine arm shall absorb the fitting and then place the feeding unit.
|
| 3.2 | Function | All parameters (e.g., adhesive speed) can be set by the industrial control machine and displayed on the monitor and the touch screen setting. |
| 3.3 | Laminating precision mm | <±0.1mm |
| 3.4 | Loading material | TP and LCM needs 2 people |
| 3.5 | Model changing | 1) general template, made of anti-static scratch resistant material.
2) when replacing the new product, the adjustment time is about 30min.
3) replace the old products and replace the mold from the library directly, about 15 minutes.
|
3.Working process
4. Machine structure description
| No. | Item | Parameters | Note |
| 4.1 | TP loading | 1) feed X to move: servo motor + ball screw.
2) positioning fixture: universal fixture positioning.
3) the X-axis is controlled by buttons. | Asignment pre-laminating |
| LCM loading | 1) feeding fixture on LCM: universal fixture positioning.
2) counterpoint platform: high-precision three-axis counterpoint platform.
3) LCM handling: servo motor + roller screw + cylinder. |
| Laminating mechanical arm | 1) attach X axis: servo motor and screw module.
2) attach Z axis: servo motor + screw mode group.
3)vacuum adsorption: adsorption stability, unbiased position, no suction mark. |
| CCD | 1) 4 cameras + 4 lenses + a set of counterpoint system.
2) camera movement: fully automatic movement: motor + screw mode group drive. |
| 4.2 | Loading and laying-off mechanical arm | 1) X direction motion: servo motor + module drive.
2) product adsorption: the universal suction nozzle adsorbs the pre-glued assembly and FPC respectively, and the adsorption is stable. |
Vacuum laminating
|
| Up vacuum | 1)Y direction motion: servo motor + ball screw, can walk multiple positions, high accuracy.
2) the lower cavity is equipped with a heating tube, and the heating temperature can be manually set by the thermostat.
|
| Down vacuum | The cavity is sealed and fitted with a high precision guide column + high precision linear bearing.
The fitting pressure is controlled by precise pressure regulating valve, and the fitting pressure is adjustable 0-0.6MPA |
| laying-off belt line | 1) the belt line is driven by decelerating motor and gear.
2) the conveyor belt adopts anti-static fine grain conveyor belt.
3) the lower part of the conveyor belt is equipped with the panasonic fiber sensor, which induces the conveying assembly, and the conveyor belt stops and the feeding machine is lowered.
4) the calibration cylinder is installed in the X.Y direction. |
5. Introduction of electrical unit
| No. | Item | Parameters | Note |
| 5.01 | Control system | High configuration industrial control machine | |
| 5.02 | Solenoid valve | SMC |
| 5.03 | Button switch | Izumi |
| 5.04 | Air cylinder | SMC |
| 5.05 | Servo motor | Fuji |
| 5.06 | Touch screen | Weinview |
| 5.07 | Sensor | Panasonic |
| 5.08 | PLC | xinjie |
| 5.09 | windpipe/wire | 1) cable mark at both ends of the wire.
2) there are signs at both ends of the trachea.
3) complete identification of electrical accessories.
| |
| 5.10 | Scram button | on the right side of the operator's standing side, there is an emergency stop button, and a protective cover is added outside the emergency stop button. | Safety |
| 5.11 | Operation protection | 1) incorrect operation, machine not action.
2) the machine does not move after power failure. |
| 5.12 | Alarm | (sound and content) |
| 5.13 | Antistatic plug grounding requirement | Anti - static plug grounding and power grounding separation |
| 5.14 | Power line | About 5 meters | |
| 5.15 | Vacuum pump | 5 pcs | |
| 5.16 | FFU | The working area covers the static state<=100 grade | |
| 5.17 | Display | Touch screen + display | |
6.Acceptance criteria
| 1 | (SAT) | In your factory, first confirm equipment in structure, performance, safety and accuracy of the project meet the requirements of the expensive department specification checklist, then the presence of the expensive department personnel to verify specifications and check the contents of the table.
In addition, when the two parties agree not to carry out the on-site inspection, we can omit the on-site inspection machine through the inspection result form provided by our company.
| |
| 2 | | 4~6 inch | |
| 3 | (FAT) | After installation to your designated place, in the structure, performance, safety and accuracy of the equipment for inspection, when meet your specification check list and then be deemed to be qualified as agreed matters. | |
| Note : | |
7.Warranty and maintenance services
| 1 | Warranty period | One year after installing finish |
| 2 | Free warranty | Under normal use, the company is free to repair for the damage due to our poor design and production |
| 3 | No free warranty | The equipment failure and damage to the equipment caused by natural disasters, accidents, removal, consumables or a year warranty shall be borne by the client |
| All consumables, if damaged, please pay for |
| 4 | Maintenance location | Customer place |
Address:
Liuhe Technology Zone, 3# Middle Road of Huanguan, Guanlan, Shenzhen, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components
Company Introduction:
Shenzhen Yongquan Automatic Equipment Co., Ltd. Is one high-tech manufacturing enterprise specializing in R & D, design, production and sale of capacitive touch screen complete set production equipments, and specializes in production of laminating equipment, debubbling equipment, hot press equipment and so o. Abiding by the concepts of "with better design, manufacturing and service, making clients more satisfactory", the Company has been persisting in the tenet of "good faith first, quality first, service first", tries its best to make win-win cooperation with domestic and foreign clients with high-quality products, fine reputation and excellent service for joint development and brilliance!
The Company specializes in design and manufacturing:
1. G+G equipment series: OCA hard-hard laminating machine, large size OCA hard-hard laminating machine and high-pressure defrothing machine
2. G+F equipment series: Large size automatic film-film laminating machine, soft-hard web plate, laminating machine, polarizer sheet facing machine
3. Hot press series: ACF facing machine, prepress, constant temperature hot press, pulse hot press
4. Other equipments: Touch screen folding machine, manual/automatic film covering machine, automatic filature and other non-standard equipments
Seeking excellent quality and providing sound service are our promises forever!
