Basic Info.
Model NO.
Enameled Copper Wire
Conductor Material
Copper
Material Shape
Round Wire
Certification
ISO9001, CE, CCC, RoHS
Specification
Enameled Copper Wire
Product Description
Product size range: (SWG4-SWG42) (AWG3-AWG38)
GENERAL OF OUR COMPANY:
•Founded since 1994
•600 employees;
•Annual output 43,000 tons
•Main product: Round wire(0.1mm-4.0mm) & Rectangular wire(5-70m2)
•ISO 9001; ISO 14001; OHSAS 18000 ;TS 16949 ; SGS certificate
OUR MANUFACTURER LINE :
• 3 oxygen-free copper rod produce line, size from 8.000-20.000mm
• 5 large size wire drawing produce line, size from 1.600-3.500mm
• 75 middle/small size wire drawing produce line, size from0.050-3.000mm
• 42 enamel produce line ,size from 0.050-5.000mm
• 3 Extrusion Production Lines , size from 5-150mm ²
• 16 rectangular wire produce line , size from 0.80mm<A≤5.60mm, 3.15mm<B≤16.00mm;
• 3 aluminum wire product line
QA & QC ,R&D
• Total 66 R&D engineer
• Total 11 patents
• Henan province authorize R&D center
• 15 QA & QC staff
• GB IEC JIS NEMA
• Each batch will be test
• Strict company test standard
• Accurate testing equipment
Manufacturer Capacity is 5500ton / month , and as for now our output is 4000tons/month.
And automotive is occupy 7% of the monthly production
Conductor:copper
Diameter: 0.19-4.0 mm
Standard: NEMA, GB,JIS
Thermal Class: 130/155/180/200/220 centigrade
Certification: SGS, UL approved ,iso9001,iso14001,ROHS,TS16949
130,155,180 200 class insulated copper wire,super polyester enamelled round copper wire/SWG AWG enameled copper wire
Features of enamelled copper wire:
1) Excellent resistance to abrasion and solvent,
2) Excellent electricity performance
3) Excellent heat shock, adherence and flexibility
4) High cut through
Main Applications of enamelled copper wire
1)Small transformers, linear motors, relays, solenoids, small motors, clock coils, watch coils, magnetic heads.
2)Automotive sensors and coils as relais and ignition coils.
3)Generators,dry-type or oil-immersed.
4)Anti-explosion motor,air-conditioner compressor,washing machines.
5)Military and space applications.
Product details:
Enameled Type | Polyester | Modified Polyester | polyester-imide | Polyamide-imide | polyester-imide /Polyamide-imide |
Product Type | PEW/130 | PEW(G)/155 | EIW/180 | EI/AIW/200 | EIW(EI/AIW)220 |
Temp Class | 130 | 155 | 180 | 200 | 220 |
Conductor | Copper | Copper | Copper | Copper | Copper |
Size(mm) | 0.025-4.5 | 0.025-4.5 | 0.025-4.5 | 0.025-4.5 | 0.025-4.5 |
Insulation Grade | Grade1 Grade2 Grade3 | Grade1 Grade2 Grade3 | Grade1 Grade2 Grade3 | Grade1 Grade2 Grade3 | Grade1 Grade2 Grade3 |
Standard | IEC60317-0-2 IEC60317-29 MW36-A | IEC60317-0-2 IEC60317-29MW36-A | IEC60317-0-2 IEC60317-29 MW36-A | IEC60317-0-2 IEC60317-29 MW36-A | IEC60317-0-2 IEC60317-29 MW36-A |
COA OF ENAMEL WINDING WIRE :
Name of product | Polyesterimide Overcoated With Polyamide-imide Enamelled Round Copper Wires, Class200 L | Standard | IEC603717-13 |
Model | Q(ZY/XY)-3/200 ø1.800mm | Date of test | 20161210 |
Test Item | Specification | Test Data | Conclusion |
Appearance | The film coating shall be essentially smooth and continuous, free from streaks, blisters and foreign material | Accord | √ |
Dimensions | Conductor Diameters | Max 1.818 MM | 1.798 | √ |
Min 1.782 MM |
Out of roundness of conductor | Max 0.018 MM | 0.002 | √ |
Minimum increase due to the insulation | Min 0.110 MM | 0.124 | √ |
Max overall diameter | Max 1.944 MM | 1.922 | √ |
Mechanical property | Elongation | Min 28 % | 39 | √ |
Springiness | Max 44 Degree | 33 | √ |
Flexibility and adherence | Mandrel winding | No crack | Accord | √ |
Jerk test | No crack | Accord | / |
Peel test (min 73 twist) | No loss of adhesion | 96 | √ |
Chemical property | Resistance to solvent (solvent temperature 60±3ºC) | Min 1 H | 1 | √ |
Electrical property | Electrical resistance (20ºC) Ω/m | Max 0.006529 Ω/m | 0.006785 | √ |
Min 0.006913 Ω/m |
Breakdown voltage | At least four of the five specimens tested shall not break down |
Room temperature | Min 5.0 KV | 9.0/9.0/9.2/9.0/8.6 | √ |
Elevated temperature 200ºC | Min / KV | / | / |
Continuity of insulation | (defect within 30 m) | / | / |
Heat resistance property | Cut through (320ºC, 2 min) | No puncture | Accord | √ |
Heat shock (≥220ºC, winding diameters 5.000mm) | No crack | Accord | √ |
Conclusion | The product accord with IEC 60317 standard |
Our product range:
1. Enameled round copper wire: 0.10mm-6.00mm (SWG4-SWG42) (AWG3-AWG38)
2. Enameled round aluminum wire: 1.5mm-6.00mm
3. Enameled rectangular wire: Side(a): 0.9mm-5.60mm Side(b): 3.15mm-16.00mm
4. Kraft paper covered round wire: 1.5mm-5.0mm
5. Kraft paper covered ractangular wire: (a): 0.9mm-5.60mm Side(b): 3.15mm-16.00mm
6. NOMEX paper covered ractangular wire: (a): 0.9mm-5.60mm Side(b): 3.15mm-16.00mm
7. Fiberglass covered round wire: 1.5mm-5.0mm
8. Fiberglass covered rectangular wire: Side(a): 0.9mm-5.60mm Side(b): 3.15mm-16.00mm
9. Film covered rectangular wire: Side(a): 0.9mm-5.60mm Side(b): 3.15mm-16.00mm
we are the manufacturer of enameled copper wire for automotive motors since 1994.
being the top 3 of china market .
with ISO/TS 16949 Certificate by German TUV , and manufactue Goods according to ISO/TS 16949 quality system to make sure Product good quality .
If you have interest our products , please feel free to contact us