Basic Info.
Automatic Grade
Automatic
Transmission Method
Pneumatic
Capacity
1.5 Million to 3 Million Tons
Trademark
xiangyi mechanical
Product Description
Brief introduction of our factory:
Xiangyi Mechanical mainly ranges of Gypsum board/powder production line, Calcium silicate production line and Egg tray machine, experienced engineers and skillful workers make us do better and better in the machinery industry. The paper-faced Gypsum board production line is the professional equipment for producing new Decoration material.
The main process of Gypsum board production line includes:- Put Calcined Gypsum powder, water and other additives to mixer by automatic metering system and conveying system, mix to form the Gypsum slurry, evenly scattered on the surface of the continous forward movement of the protective paper;
- With continuous moving and vibrating, Gypsum slurry gradually diffused and evenly scattered on the surface of moving bottom paper. Then it goes into the Forming machine and compund with top paper. By the process of extruding and forming, the slurry would be sealed by top paper and bottom paper. Then pulpous continous plasterboard is formed.
- While it conveyed by setting belt, wet Gypsum board gradually formed after board shaping, natual coagulation and automatic cutting. The wet boards arranged by programmed control system, quickly enter into dryer through rollers, belt conveyor and board turnover.
- Under strict controls in temperature zones of dryer, the wet board dried by different temperature hot air blow. The wet board keeps evaporating, modified starch would stick with the paper, then the dry Gypsum board would be transported out of dryer.
- Then the board will be turned over again and folded together(Face inward), cut the board to certain size and edge sealed.
- Finally it comes to automatic stacker for stacking, then it can be transported to warehouse by forklift.
- Specification Gypsum board making machine
| SPECIFICATIONS GYSPUM BOARD MAKING MACHINE |
| Raw Material | gypsum powder | 100 mesh | |
| Paper | 170gsm and 180gsm for gray paper and ivory paper | |
| modified starch | water reducer, white latex, etc. | |
| | Glue | PVA emulsion | |
| Gypsum Board Spec. | Length | Width | Thickness |
| 1800 to 4000mm | 1200mm, 1220mm, | 7mm to 15mm |
| adjustable | adjustable | |
| Product Quality Standard | In conformity with standard of P.R.C GB/T9775-2008 paper-covered Plasterboard. |
| Fuel Variety | Coal, fuel oil, natural gas or liquefied petroleum gas. |
The output of the Gypsum board producing line
(Standard of our factory ) | from 1.5 million to 30 million square metres annually
(The estimated machine floor area is 1500-9600 square meters.) |
| Machine Core component | PLC system/Automatic/ Different countries have different voltages |
| Type of Drying system | The hot air drying type | suitable for production lines with an annual output less than 5 million square meters;
low cost and low investment. |
| Thermal oil drying type | Suitable for large and medium-sized production lines with an annual output more than 5 million square meters;
Low energy consumption, higher cost, the service life is long, the quality is easy to control.
|
| Application | Building material machinery |
| Installtion | We will dispatch technicians to install and debug the machine until it can normally produce qualified products. |
| Gypsum powder | Gypsum paper
| Modified starch
| Foaming Agent
|
Fineness:0.2mm
Initial setting time:3-5min
Final setting time:10-12min
Breaking strength≥2.5 Mpa
Compressive strength≥10 Mpa
Consumption per squar meter: 5.8kgs
| Face paper Weight:180g/ sq. m
back paper Weight:170g/ sq. m
Thickness:0.3-0.35mm
Longitude tensile strength:≥13.5kN/m
Latitude tensile strength:≥3.5kN/m
Consumption per squar meter: 0.37kgs
| Starch content:>80%
Water:8-11%
PH value:6.0-7.0
Protein:≤0.3%
Ash:<6%
Solvent in wate:73-78%
Consumption per squar meter: 0.05kgs
| Effective:≥32%
Active content (petroleum ether):≤2.5%
Salt:≤3%
PH value:7
Consumption per squar meter: 0.003kgs
|
Xiangyi mechanical is the National High-tech enterprise, we are always updating our production line to win more profit for our clients. Won many customers from Iran, India, Uz, Uaz, Ujr, Iraq, Kuwait etc.3. Best QualityWe will use the heavy steel of "H" stype, quality is perfect, It can make the production structure lighter 30%, saving riveting workload 25%. And we will adopt the Steel Demolition structure for the whole production line.4. Customized itemsAccept the Electric appliance customized, such as Siemens, Omron from Japanese etc; Exterial colors of the Gyspum board production line, any color you want.5. Installation seriveWe will dispatch installation engineer to install the equipment and teach the customers' technician how to operate untill the production line produces the qualified product.
6. After sale serviceEven we had finished the handover, if you have any question after that, please feel free to contact us, we will save all the question for you and we can also fly to your factory if necessary.The advantages of our drywall board production line
1. New Mixer,
The newest Grinding mixer;
Foaming well-distributed;
With Device to prevent blockage;
High efficiency; Good stability;
Utility Model Patent Certificate
2. Pneumatic molding machine
Good flatness of the board
Low failure rate
Easy to operate
Utility Model Patent Certificate
3. Horizontal belt conveyor transfer by Rotary wheel upender, Parallelly transfer machine , double plate conveyor, Distribution bridge, Hydraulic distributor, the fast-forward units feeds the drywall into the drying machine (This section is fully CNC-Computer Numerical Control)
Utility Model Patent Certificate
4. Cut-off system
The system adopts preset synchronous cutting machine with high precision, which ensures that the material is not wasted. If you cut off the 2.408 meter of plasterboard, press 2, 4, 0, 8, then press ok to confirm (calculate by mm). The cutting machine is fed by a two-speed accelerator to the wheel rotary flipping machine.
5. Drying Equipment
One side fixed door one side movable door; external chain transfer, relieve the service of the chain;
Independent circulating fan;
Multiple sets of valves control the heating mode;
Utility Model Patent Certificate
6. Foaming station
Reduce the weight of Gypsum board,
enhancing strength
Honeycomb foam, high stability
One prepared and one use.7.
Steel Demolition of Gypsum board production line
Easy to install, it can save about 20 installtion days, save installtion engineer cost at the same time;
Easy to install, it will use less work force, save work force cost;
The quality of Production line is stability.Application
Paper-facted Gypsum board has good toughness, non-combustible, stable size, smooth surface, can be sawn, easy to construction, mainly used for ceiling, partition wall, interior wall veneer, ceiling, sound absorption board, etc.
Exhibition
We will take part in Cantan Fair held in Guangzhou, China, Foshan Ceramics Association and some exhibition held in abroad.
Contact
If any question, please feel free to contact us: xiangyijixielisa at yeah dot net
Address:
Dongzicheng, Shijiazhuang, Hebei, China
Business Type:
Manufacturer/Factory
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery
Company Introduction:
Xiangyi Mechanical mainly ranges of Gypsum board/powder production line, Calcium silicate production line and Egg tray machine, experienced engineers and skillful workers make us do better and better in the machinery industry.
The existing staff of more than 100 people, processing equipment more than 50sets. We are a collection development guidance and a comprehensive technology companies.
In recent years, our company sucessfully developed automatic Gypsum board production line, Gypsum powder production line, such as a batch of another batch of production equipment.
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