Basic Info.
Product Description
Whole set of computer control filament winding machine and auxillary equipments
1. QFW-2500 FRP/GRP pipe filament winding machine
1.1 The main parameters
1) The total power: 193.6kw
2) The maximum diameter can be manufactured: DN4000mm
3) The effective length of the pipe: 12000mm
4) The productivity: 1000kg/h
5) The baking board's temperature of curing station: 105~160 ºC
6) The maxi speed of conveying roving: 90m/min
7) The maxi width of roving sheet: 200mm
8) The maxi speed of sand conveyance: 100kg/min
9) The maxi mould-unloading force: 83t
10) The rated drawing force of the capstan: 5t
11) The rated lifting force of the supporting pipe trolley: 40t
12) The rated pressure of the hydraulic system: 16Mpa
13) The central height of mould-unloading machine: 2000mm
14) The central height of the other single machine: 1500mm
Note: If the indoor temperature is above 15ºC in winter, the baking board can be power-off, then the total power is 97.6kw
1.2 It consists of six components
1.2.1 Inner liner-making machine
Inner liner-making machine mainly consists of following parts:
1) Main shaft transmmision system
2) Working platform
3) Electric control system
4) Front & rear support frame
5) Hydraulic pumping station
1.2.2 Computer control mortar-adding fialment winding machine
Computer control mortar-adding winding machine mainly consist of:
1) Main shaft transmission system
2) Working plateform
3) Mortar-adding trolley and transmission system
4) Roving-guide frame
5) Extrusion & press device
1.2.3 Curing station
Curing station mainly consist of:
1) Main shaft transmission system
2) Front & rear support frames
3) Electric control system
4) Heating device
1.2.4 Trimming machine
Groove-making & end-cutting machine mainly consist of:
1) Main shaft transmmision system
2) Front & rear support frame
3) End cutting device
4) Electric control system
5) Dust-remover
1.2.5 Demolding machine
Demoulding machine mainly consist of:
1) Gantry
2) Demoulding trolley
3) Pipe support trolley
4) Mould-dragging system
5) Electric control system
1.2.6 Resin mix station
Resin mix station mainly consist of:
1) Underground storage tank
2) Mix tank
3) Resin transfer system
4) Electric control system
7. Auxillary equipments - Hydrostatic test machine
Advantage of Mortar Pipe Prodction Line
We adopted the Taiwan's advanced STD industrial control computer for its controlling center. After the parameter of the wound products being inputted the computer, the design of the linearity for winding of the product will be finished automatically, then controlling the combined movements between the mound rolling speed and the running of the carriage.
The pipes produced by the adding mortar-winding machine can decrease the cost and improve the stiffness through adding the mortar without bad influences upon the leak-proof layer and the structure layer. The RPM pipe's cost has decreased 40% than the common FRP pipe; the stiffness has been improved greatly. It has many advantages, such as lightweight, anti-corrosion, lower roughness and proper price. It can be widely used in water supply and drainage, agricultural irrigation, petrochemical industry, ocean development, sewage treatment, etc. The production line annual capacity is 5000t, and reasonable structures, latest design, operate easily, high-grade automation are its characteristics. It got the good valuation from the clients.
2. FW-4000 computer control filament winding machine
2.1 Technical parameters:
a. The range of diameter can be wound: DN600~ DN4000mm
b. The maxi length: 12000mm
c. The winding angle: 45°<α<90°
d. The total power: 10kw
e. The tolerance of positioning: <1mm
f. The maxi width of roving sheet: 150mm
3. Vertical FRP tank production line on site
a. The maxi diameter can be wound: 15000mm
b. The maxi length can be wound: 12000mm
c. The range of diameter: DN4000~DN15000mm
d. The maxi torque: 68350N·m
e. The maxi width of roving sheet: 1680mm
4. Horizontal FRP tank filament winding machine at site
a. Winding diameter range: 4m-25m
b. Max height for each section: 6m (Note: if it is more than 6m, it can be formed by many sections )
c. Winding angle: 60°-90°
d. Max rotating speed of the mandrel: 4.6rpm
e. Woven roving strands: 70*
5. Steel molds for FRP pipe & grp tank
6. Hydrotest machine for FRP pipes
7. Resin & fiberglass mixing and spraying gun
B2 type spraying machine:
Technical parameters:
Spraying of resin: 3.5-5kg/min
Spraying of fiberglass: 1.5-2.5kg/min
Pressure ratio: 18:1
Adjustment ratio of curing agent: 0.8-3%
Working air pressure: 0.3-0.7 MPa
Consumption of air: 50-500L/min
Applications Case
1. QFW-2500 Computer control filament winding machine in Philippines, 2007
2. QFW-2500 Computer control filament winding machine in Indonesia, 2006
3. QFW-3000 Computer control filament winding machine in Mid-East
Company Information
Hengshui Jiubo Composites Co., Ltd. is professional company which to market & sell FRP Pipe, FRP storage tank, FRP molded products, FRP pultrused products and FRP production machines, through the continuous development and introduction of professionality and technology, the company rely on advanced technology, exquisite craftsmanship, reliable quality and perfect service, passed ISO9001, ISO14001, OHSAS18001 management system certification, now we have 50+ staff, annual sales of glass fiber reinforced plastic series products achieved 5,000,000 USD, products have been sold to all over the world, USA, Brazil, Japan, Germany, India, Malaysia, Egypt etc, and won the support and trust from new & old customers..
Major products:
FRP vessel and chemical
equipment in sets;
FRP high, medium & low pressure pipe
FRP septic tank
FRP molded & pultrused products
Electrolytic cell S/F, F/F oli storage tank
Whole set of FRP prodcution machines
Hengshui Jiubo Composites Co., Ltd. not only have ability to sell & supply products, but also has design ability of material,
structure and products, our company can provide customers with technical advice, supply of goods and material, transportation,installation supervision etc service.
Main application:
Urban water supply and drainage
Desalination of sea water
Chemical industry
Metallurygy Brewing
Electric power
Oil storing
Sewage treatment
Building Municipal works
Highway facilities
Our Services
Our company regards product quality as enterprise life, not only provide customers with high quality products, but also to provide customer good service.
We insist the philosophy of specialty ,service ,credit,,innovation business philosophy. We pledge to you seriously:
A : Quality commitment
1, all raw materials strictly, in accordance with design specifications elaborate strictly, full compliance with contract requirements.
2. All products must be manufacture production in accordance with national standards or enterprise, and through the municipal or more annual inspection of product quality supervision and inspection departments.
B: Price commitment
Under the same conditions of competition ,CAT would not to reduce the quality of products, based on the most favorable price to your party.
C: The delivery commitment:
Product delivery: in accordance with the user requirements as soon as possible, if you have special requirements need completed ahead of schedule, CAT can FATF design, production, and strive to meet customer needs.
D: Sales commitment:
Service principles: Our products can service for customer lifetime. Free repair service within 12 months, 12 months later as a paid service, and the paid services only charge the cost.
Purchasing our products and equipment has quality questions , user or zhenghaiyuan can ask the manufacturer to maintain directly. If the Equipment installation by the user, CAT will guide the user installation and make it conform to design requirements.
FAQ
Q: Are you a commercial company or manufacturer?
A: We are a company with commercial company and factory together. Our trading company is called Hengshui Aoliande Trading Co., Ltd and the factory is called Hengshui Jiubo Composites Co., Ltd.
Q: I didn't see the dimension information or find the size I need, can you do it according to my requirements?
A: For FRP products, all dimensions can be customized. We can do it at the customer's request.
Q: How long is the delivery time?
A: Generally it is 5-10 days if the goods are in stock. Or it is 15-20 days if the products are not in stock, it is according to the quantity.
Q: Do you provide samples? Is it free or extra?
A: Yes, we could offer the sample for free, but not pay the freight cost.
Q: What are your payment terms?
A: Payment <= 1000USD, 100% in advance. Payment> = 1000USD, 30% T / T in advance, balance before shipment.
If you have another question, please send us your question directly.
Address:
Qiaoxi District, Shijiazhuang City, Hebei Province, China
Business Type:
Trading Company
Business Range:
Construction & Decoration, Industrial Equipment & Components, Light Industry & Daily Use, Manufacturing & Processing Machinery, Security & Protection
Company Introduction:
Hengshui Jiubo Composites Co, .Ltd. It is a professional manufacturer of FRP pipes, FRP storage tanks, FRP cooling towers, FRP molded products, FRP pultruded products and relative FRP production machines and technology, we have two international sales branches: Hengshui Aoliande Trade Co., Ltd. and Hengshui Gains Trade Co., Ltd, through continuous development and the introduction of professionalism and technology, our company relies on advanced technology, exquisite craftsmanship, reliable quality and perfect service, passed the management system certification ISO9001, ISO14001, OHSAS18001, we now have 300 employees, annual sales of products of the series of fiberglass reinforced plastic achieved 20,000 tons, the products have been sold worldwide, USA. USA, Brazil, Japan, Germany, India, Malaysia, Iran, Egypt, etc., and we obtained the support and trust of new and old customers.
Main products:
FRP tank and chemical equipment
High, medium and low pressure FRP tube
FRP grid
FRP registration cover
FRP SMC water tank
FRP dump
FRP fan
FRP cable tray
FRP septic tank
Molded and pultruded FRP products
Electrolytic cell
Oil storage tank S / F, F / F
Complete set of filament winder and FRP pipe and tank technology
Complete set of FRP pultrusion machine and technology
Complete set of molded FRP and technology machine
){kind=link}