Basic Info.
Processing Object
Cereals
Processing Technics
Crushing-before-Mixing
Screen Mesh
With Screen Mesh
Grinding Equipment Type
Feed Hammer Mill
Pellet Mill Type
Screw Granulator
Bulking Machine Type
Single Screw Bulking Machine
Expanding Method
Dry Expansion
Applicable Materials Shape
Granular
Transport Package
1000X950X420mm
Specification
550x245x245mm
Product Description
1:Several points of attention to the daily maintenance of the pulverizer
1, the production process, must always check the bearing temperature rise, when the temperature rose more than 50 ºC, should stop checking to identify the reasons and troubleshooting.
2, the new machine running, the transmission belt is easy to stretch, should pay attention to adjust the appropriate belt tightness, to ensure that the working life of the belt.
3, wearing parts to be regularly checked, timely replacement to ensure production quality and production.
4, tooth claws, sieve ring, sieve should always check the wear and tear situation, if the wear and tear after the decline in productivity, coarse grain found after the replacement of wear and tear.
5, the host and grading mobile bearings are grease lubrication, using No. 2 special grease, degrees 265-295.
6, the bearing of the fat-changing period of 2000 hours, the filling of the grease for the bearing cavity space of 1/2 (measured) or 3/4 (under test) must not be too much filling grease otherwise will cause bearing temperature Too high
2:Gruser daily use to pay attention to the six points
1, after the start, until the machine reaches normal operation, it is allowed to evenly and continuously feeding the crop.
2, the operation should pay attention to the motor, shredder speed, sound and bearing temperature.
3, feeding the operator should stand on the side of the feeding side, clothes sleeves should be tightened, wear masks and work caps.
4, when feeding, pay attention to whether there are stones, sickles, tools, screws and other hard objects, so as not to damage the machine and cause personal accident.
5, the machine must not move the belt, filling, cleaning and troubleshooting.
6, found the following problems should be shut down the engine, shutdown processing, motor smoke, blockage, crushing quality is not good, bearing overheating, more than 60 degrees.
3:The safe operation of the crusher
1, crusher fixed operation, should be fixed on the basis of cement. If you often change the workplace, grinder and motor to be installed in the corner made of iron on the base. If the pulverizer is powered by a diesel engine, the power should be matched, that is, the power of the diesel engine is slightly greater than the power of the pulverizer and the pulley of the two is the same. The outer end of the pulley is on the same plane.
2, before starting the unit must check whether the connection bolts are fastened, the belt is tight, whether the power cord is good. Whether the motor shaft and the pulverizer shaft are parallel.
3, check the claws are good, whether the appropriate size of the sieve, with or without damage. Drag the belt by hand, check whether the spindle rotation is flexible, with or without cards, touch and friction.
4, boot, the first device idle 2-3 minutes, check the rotor is correct, the sound is normal. Only in the rated speed after the rotation can be stable before work.
5, the work should always pay attention to the operation of the grinder, feeding to be uniform, to prevent blocking the car, do not work for a long time overload. If you find a vibration, noise, bearing and body temperature is too high, such as spraying out of the phenomenon, should immediately stop checking, troubleshooting can continue to work.
6, crushed material should be carefully checked, not mixed with stones, metal and other foreign matter, so as not to damage the machine.
7, the machine is running, the operator shall not leave the unit, nor in the operation of the disassemble to observe the work of the crushing room, maintenance tools shall not be placed on the machine or packing.
8, the operator does not wear gloves, clogging, it is strictly prohibited hands into the stuffing bucket, feeding should stand on the side of the grinder, to prevent the rupture of debris hit the face.
9, after the end of the work do not immediately stop, should be idle 2-3 minutes, so that the material completely discharged from the machine. After the shutdown should be carried out cleaning, maintenance work.
10, tooth claw is the main wearing parts, when the replacement of the new claw when the entire set of teeth at the same time to replace the claws, can not use a new tooth claws to the old for the old. Sieve is also a wearing element, damage to the need to replace the new sieve.
11, shredder operation 300 hours later, to clean the bearings, replace the oil. Hold the belt for long periods of time
4:Crusher jam solution
(1) Feeding speed is too fast, the load increases, causing clogging. In the feeding process, we should always pay attention to the ammeter pointer deflection angle, if more than the rated current, indicating that the motor overload, prolonged overload, will burn the motor. This situation should immediately reduce or close the material door, you can also change the way the feed, by increasing the feeder to control the amount of feed. Feeder has manual, automatic two, the user should be based on the actual situation to choose the right feeder. As the shredder high speed, load, and the load of the strong volatility. Therefore, the current when the pulverizer is generally controlled at about 85% of the rated current.
(2) the discharge pipe is sluggish or blocked too fast, will make the pulverizer air block; and improper matching with the transmission equipment will cause the discharge pipe wind weakened or no wind after the block. Check the fault, you should first clear the port change does not match the transmission equipment, adjust the incoming volume, so that the normal operation of equipment.
(3) tooth claw off, aging, screen hole closed, broken, crushed material water content is too high will make the crusher. Should regularly update the broken and serious aging of the claws, to keep the shredder good working condition, and regularly check the screen, crushed material moisture content should be less than 14%, which can improve production efficiency, but also to prevent the pulverizer, Enhance the reliability of the mill work.
5:Crusher bearing overheating solution
(1) 2 bearing height, or motor rotor and the mill rotor is not the heart, will cause the impact of additional load bearing, causing the bearing overheating. This happens, to immediately stop troubleshooting, in order to avoid early damage to the bearing.
(2) too much lubricant within the bearing, too little or aging is also caused by the main cause of bearing damage and damage, therefore, according to the use of the use of books on time and quantitative filling of lubricating oil, the general lubrication accounted for 70% of the bearing space - 80%, too much or too little are not conducive to bearing lubrication and heat transfer. The bearing extends its service life.
(3) bearing cover and the shaft with too tight, the bearing and the shaft with too tight or too loose will lead the bearing overheating. Once this happens, in the operation of the equipment, it will issue a friction sound and obvious swing. Should be shut down to remove the bearing. Trim the friction parts and reassemble them as required.
6:Grinder vibration solution
(1) The motor rotor is different from the pulverizer rotor. Can move left and right position of the motor, or in the motor under the foot of the pad, to adjust the concentricity of the two rotors.
(2) The pulverizer rotor is not concentric. The reason is that the two bearing surfaces of the rotor shaft are not in the same plane. Can be increased in the bottom of the adjustable wedge iron, by ensuring the two shaft head concentric.
(3) crushing chamber part of the larger vibration. The reason is that the quality of the flat teeth inside the rotor is uneven. When the uneven quality of the claw, the need to re-matching each group of claws, so that the symmetrical teeth claw, so that the symmetry of the claw error is less than 5G.
(4) the original balance is destroyed. After the motor repair to do the dynamic balance test to ensure the overall balance of the balance.
(5) Crusher system of the anchor bolts loose or foundation is not strong, in the installation or maintenance, to evenly tighten the anchor bolts, between the foot foundation and the crusher, to install the shock absorber, to reduce vibration.
(6) claws break or crush the room with hard debris. Which will cause the rotor rotation of the imbalance, and cause the whole vibration. Therefore, to regularly check, for the serious wear of the claws. In the replacement, to symmetrical replacement; crusher in the operation of the abnormal sound, to immediately stop checking, find the reasons for timely processing.
(7) crusher system and other equipment does not match the connection. Such as feed pipe, discharge pipe and other improper connection, will cause vibration and sound. Therefore, these joints, should not be used hard link, the best use of soft coupling.
7:The use of maintenance problems with the crusher
After the mill installation is completed, the operator to take over pre-production operation, be sure to carefully read the instructions, understand the principle of the mill structure, familiar with the mill performance and operating procedures in strict accordance with the rules to operate, and in accordance with the rules and Precautions for inspection.
In strict accordance with the operating procedures to operate at the same time also bear in mind the following work:
(1) crusher factory has been sealed, the coupling has been corrected, please do not loose;
(2) check the fineness of the finished product;
(3) regularly clean or replace the dust bag (to ensure that the bag breathable), regularly check the solenoid valve work (see if it can work);
(4) regularly check the wear parts of the wear and tear of the crusher to see if it is normal wear and tear;
(5) always pay attention to the vibration of the pulverizer;
(6) crusher tooth wear serious need to be replaced, we should pay attention to weighing, the total weight of the claw ≤ 2g;
(7) crusher screen wear serious need to be replaced, pay attention to the new mesh flatness and the size of the screen is reasonable, the installation is in place, the best time to make the screen wool face-
(8) If you find the pulverizer vibration, high noise and other abnormal conditions should immediately stop inspection;
(9) Spindle bearings should be added to 80% grease after 40 hours of operation, but only 60%. After 1800 hours of operation, the bearing cover should be removed and all used grease should be replaced. When you put a fresh grease, add the grease to the area around the roller and the bearing ring and add 1/3 to 1/2 grease in the bottom box. Do not add too much grease.
(10) When the pulverizer production suddenly dropped, in addition to raw material factors, should focus on checking whether the pipeline air leakage, pulse bag is blocked and so on.
Company Information
The company mainly produces and sells: (feed, Chinese herbal medicine, chemical raw materials) grinder, household rice (rice) crushing combination machine, millet rice milling machine, milling machine, corn thresher, rice and wheat thresher, Feed mixing crusher, chaff cutter and other products, products fine workmanship, excellent performance, reliable quality, wide range of uses, selling all over the country. The company was founded in 1999, after years of development, has now begun to scale, set up a complete set of production systems and sales network, enterprises have access to provincial, municipal and county recognition. The products are popular among the provinces and cities and Southeast Asian agricultural market, favored by users, innovating technology, improving equipment, introducing and cultivating talents, digging and pooling collective wisdom and establishing self Characteristics of corporate culture. My company occupies 111688 square meters, has 186 employees, professional production equipment more than 120 Taiwan, testing and testing equipment, research and development of new products outstanding ability. I adhere to the company-oriented market-oriented technology to support the quality of survival, to manage for efficiency, service to win the market for business philosophy, concentrate, professional, focus on creating the perfect quality. Sheng new people willing to work with the broad masses of old and new customers sincere cooperation, go hand in hand, and seek common development, a total win-win situation
Address:
162road Jinhua Community, Tian Hui Town, Jinniu District, Chengdu, Sichuan, China
Business Type:
Trading Company
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery
Company Introduction:
The company mainly produces and sells: (feed, Chinese herbal medicine, chemical raw materials) grinder, household rice (rice) crushing combination machine, millet rice milling machine, milling machine, corn thresher, rice and wheat thresher, Feed mixing crusher, chaff cutter and other products, products fine workmanship, excellent performance, reliable quality, wide range of uses, selling all over the country. The company was founded in 1999, after years of development, has now begun to scale, set up a complete set of production systems and sales network, enterprises have access to provincial, municipal and county recognition. The products are popular among the provinces and cities and Southeast Asian agricultural market, favored by users, innovating technology, improving equipment, introducing and cultivating talents, digging and pooling collective wisdom and establishing self Characteristics of corporate culture. My company occupies 111688 square meters, has 186 employees, professional production equipment more than 120 Taiwan, testing and testing equipment, research and development of new products outstanding ability. I adhere to the company-oriented market-oriented technology to support the quality of survival, to manage for efficiency, service to win the market for business philosophy, concentrate, professional, focus on creating the perfect quality. Sheng new people willing to work with the broad masses of old and new customers sincere cooperation, go hand in hand, and seek common development, a total win-win situation