220V/380v 21700 18650 Spot Welding Machine For Lithium Ion Battery Pack Manual Spot Welding Machine
Manual 18650 Battery pack Spot welding Welder for lithium ion battery pack assembly machine
Product Features:
1. Microcomputer control, large LCD screen display, graphical display of current working status, Chinese comment
2. Digitize the welding parameters, the keyboard operation is clear and clear, convenient and fast
3. Welding voltage locking technology to prevent grid pressure fluctuations from affecting welding current
4. The welding pulse width is adjustable, the welding spatter is small, and the solder joints are not discolored.
5. Can realize single pulse and double pulse and multi pulse welding
6. Can store 10 welding specifications
7. With two-stage current monitoring and comparison function, the current abnormal sound and light alarm, effectively prevent the occurrence of false welding phenomenon
8. With 5-digit counter, calculate the number of successful welding, and also set the counting alarm, prompting to repair the welding pin
9. With fault self-diagnosis function, display corresponding fault points, convenient for maintenance
| Technical Parameters |
| Power supply: | AC 220V/380V±10% 50Hz±2Hz |
| Air pressure: | 0.5-0.6Mpa |
| Nickel thickness | 0.08-0.3mm |
| Machine weight: | 100KG |
| Dimensions: | 350L x 180W x 280H (mm) |
| Storage capacitor: | 9000uf |
| Transformer output maximum power: | 25 KVA |
| Output maximum short circuit current: | 5000A OPTION 8000A/10000A |
| Pre-welding voltage: | 80.0V-330V adjustable, accuracy 0.5V |
| Welding voltage: | 80.0V-330V adjustable, accuracy 0.5V |
| Welding time: | 1.0ms - 20.0ms adjustable, accuracy 0.1ms |
5000A or 8000A DC Automatic Cylindrical Battery Single Side Spot Welding Welder Machine
TOP 5000A or 8000A DC Automatic Cylindrical Battery Single Side Spot Welding Machine
Application:
Photovoltaic, power battery, NiMH lithium battery and other batteries are connected with nickel alloy strip, aluminum nickel composite strip, wire and guide strip, household electrical parts and guide strip, hardware accessories, copper and silver products, stainless steel peripheral connection, bulb foot welding, electronic parts, all kinds of high and low conductive metal welding, etc.
FEATURE
1) Induct the load voltage, control the voltage in the feedback mode, and realize high-quality welding.
2) Power on mode of pre heat and main heat: preheat before welding to ensure stable welding quality.
3) Keep the continuity of energy density, short welding time, reduce the deformation and discoloration of base metal. (the welding time is controlled in microseconds, and the mode of continuous output)
4) Easy to change from low current to high current, suitable for precision welding.
5) The upper and lower limits of current can be set to judge whether the welding quality is good or not, which is suitable for the welding automation platform.
6) The welding current will rise with the power on time to ensure the welding effect.
7) Stable control system
8) High configuration regulating device
9) High precision working procedure
10) High cost performance of products
SPECIFICATION
Power Supply | AC 220V/380V±10% 50Hz±2Hz |
Electric Current | DC |
Welding Mode | Inverter DC |
Power Form | Automatic |
Welding Objects | Sheet metal |
Butt Welding Thickness | 1mm +1mm |
Flat Welding Thickness | 0.03-0.5mm |
Output High Power | 5000W |
Energy Storage Capacitor | 10000uf |
Output Large Short Circuit Current | 8000A |
Prewelding Voltage | 80.0V-330V adjustable, accuracy 0.5V |
Welding Time | 1.0ms-20.0ms adjustable, accuracy 0.1ms |
Outline Size | 350Lx180Wx330H (unit: mm) |
Y-axis Travel | 500mm/600 |
X-axis Travel | 500mm/320 |
Spot Welding Speed | 0.35s/point; 2800pcs / hour |
Fast Speed of Motor Drive | 1000mm/s |
Number of Cores Loaded | X direction: 26 Y direction: 26 |
Number of file groups that can be stored | 99 group |
Operating System | Embedded system + man machine interface |
Advantages
1. 10 Inch Touch screen, more convenient to operate and clearer to display
2. The welding head has the function of air cooling or water cooling, which can effectively reduce the influence of the temperature of the spot welding needle on the welding quality.
3. It can store 99 groups of files, which is easy to call and does not need complicated line change and machine adjustment process.
4. One key calibration function for the overall deviation of solder joints, which can be used to calibrate the point position deviation caused by the replacement of solder pins or other reasons.
5. The efficiency of spot welding is higher, and the speed of each spot welding is ≤ 0.35s (according to different speeds of the selected welding machine), and the single-sided spot welding machine can reach 2800 electric cores / hour.
6. The core accessories are imported from Japan and Taiwan, and the accuracy, stability and service life of the whole machine are more than 1 times higher than those of other domestic accessories.
7. The automatic alarm and stop function of welding can continue to spot weld after clearing the fault.
8. The machine has the function of power-off or breakpoint continuation, which can manually adjust the position for spot welding.
9. Welding machine can be selected and matched, and different welding machines can be selected according to different requirements of customers to effectively meet customer needs.
10. Three file programming modes, manual input, array, CAD pattern import, simple and fast response to various complex program editing
We provide all kind of lithium battery pack assembly machines and solutions with good quality and services.
Our products including:
1.IR tester
2.Capacity tester for cylindrical &prismatic&polymer cells
3.BMS tester
4.Sorting machine for common use
5.Insulation paper sticker machine
6.Manual spot welding machine
7.Automatic spot welding machine
8.Battery pack integrated tester
9.Battery pack charging discharging aging machine battery pack charge discharge tester 10v,15v,20v,30v,60v,70v,100v,120v
capacity tester cell charge discharge tester 5v,3A/6A/10A/20A/30A/50A/60A/100A/200A
Bms tester 16 series 20s 24s 32s,48Series
battery pack function tester 100v 120A 200A
10.PVC shrinking machine
11. Nickel plate&PVC cutting machine
12.Laser welding machine
13.Wire bonding machine and etc.
Machines used in manufacturers of batteries for Power bank, Solar,laptops,E-Vehicles, E-Bikes,E-Tools,toy,Mobile phones,Energy storage and etc.
All of our products are good price.
TOP Battery machine factory contact number
Shenzhen AITOP Intelligent Equipment Co., Ltd
Combined Battery Sticking Machine and 11 Channel Sorting Machine for Cylindrical Cell 18650, 21700, 32650, 32700
This machine combined two machines: the sticking machine and the sorting machine.
The two machines connected by convey and running fully automaticlly.
The sticking machine is used for sticking highland barley paper on positive terminal of the cell for protection and insulation.
The Battery Sorting Machine is mainly used for internal-resistance(IR) and voltage testing, and sort the cells to different channels according to the setting. Why need sorting machine?
When the batteries arrive at the battery pack factory, even the same batch of batteries may have different parameters(IR, Voltage), especially when the batteries come from some infeasible suppliers. When assemble the battery into a battery pack, we hope that the battery of the same battery pack has the same parameters(IR, Voltage) as much as possible, so that the performance of the battery pack will be better and more balanced.
How sorting machine works?
The battery sorting machine is composed of mechanical structure, feeding system, test system, control system, etc. First, put the battery into the bin, the battery roller drives the battery to the test position, the test probe contacts the positive and negative poles of the battery, the tester reads the internal resistance and voltage of the battery, the detector transmits the test results to the controller, and the controller puts the batteries with different parameters into different channels according to the settings.1) Combined the sticking machine and sorting machine
2) Compact and reasonable equipment structure, beautiful appearance, small volume. Simple equipment operation, workers can easily learning. 3) The equipment is controlled by PLC and PC. The PLC is responsible for battery feeding, battery handling and battery sorting. The PC is responsible for battery testing data collection, voltage internal resistance rating, high work efficiency, saving manpower, good product performance. 4) Equipment materials are made of high quality thick cold-rolled sheet metal, aluminum frame. 5) The device is equipped with universal movable casters, the device can easily move when it is displaced.
TOP Battery machine factory contact number
Shenzhen AITOP Intelligent Equipment Co., Ltd
Battery Pack BMS PCB Board Testing Machine 1-24 Series/ 32s
The PBTS series multi-function BMS board testing machine is mainly used to testing the BMS board specifications is within the parameters which declared by the BMS board supplier, so as to provide a set of testing standards for the staff. It is suitable for power battery BMS board manufacturers and power battery pack manufacturers.
The test functions are:
1) overcharge protection voltage
2) overcharge recovery voltage
3) over discharge protection voltage
4) over discharge recovery voltage
5) over discharge current protection
6) short circuit protection performance test
7) charging current protection
9) equalization opening voltage
10) equalization real-time current
11) BMS board total consumption
12) single section self consumption current
13) overcharge protection delay
14) over discharge protection delay
15) overcurrent protection delay
16) internal resistance
TOP Battery machine factory contact number
Shenzhen AITOP Intelligent Equipment Co., Ltd
512 Channel 18650 265650 32650 5v3a 5A 6A Lithium Battery Analyzer Charge Discharge Machine Battery Capacity Tester
512 Channel Point 5V5A E Bicycle battery discharge capacity test common use for All kinds batteries /polymer Capacity Tester
2. Each battery test station has independent constant current and constant voltage power.
3. Using a unique constant current constant voltage power, constant current to constant voltage switch
without impact, especially suitable for lithium ion battery charging and discharging requirements.
Customizable current range: 0-1 mA, 0-10 mA, 0-300 mA, 0-2 A, 0-3 A, 0-5 A, 0-20 A, 0-30 A, etc.
Customizable voltage range: 0-5 V, 0-10 V, 0-20 V, 0-30 V, 0-50 V, 0-60 V, 0-150 V, 0-300 V, 0-500 V, etc.
SPECIFICATIONS:
5V2A3A5A6A High Pricision Cylindrical Cell Battery Capacity Analyzer
128 Channel 5V 20A Prismatic Battery Cell Charge and Discharge Testing Formation and Grading Machine
The Battery Grading Machine is mainly used for formation and capacity grading of cylindrical lithium ion batteries. Formation is first small current charging of a newly built lithium ion battery, aimed at forming a passivation layer on the surface of the negative electrode, that is, the solid electrolyte boundary film (SEI film). Capacity grading means test the capacity of the cell via charge and discharge process, and grading the cells according the capacity value. This is for balance the battery pack assembling. Battery Grading Machine is mainly composed of computer system, control software, communication interface and battery detection cabinet. The battery detection cabinet is composed of a clamp and a board body for placing the clamp, a charging constant current and voltage source, a discharging constant current source, a storage control circuit, a current sampling circuit, a voltage sampling circuit, a main control CPU, a data memory, a single-chip microcomputer program and a control panel.
Structure
Channels: 128 channels
Machine size: 1620mm×550mm×1840mm
Box color: Default beige (can be customized)
Clamp type: upper positive and lower negative, fixture (tip/flat/two pieces) optional
Clamp spacing: 40mm
Support battery height: adjustable within 100mm
Working power supply: 3-phase five-wire system AC380V±10%, 50HZ
Working power consumption: ≤9KW
Working environment: temperature 0~40ºC, relative humidity ≤80%
Cooling method: natural air intake, upward exhaust air
Channel parameters
Voltage measurement range: 0~5V
Battery voltage range: charging 0~4.5V; discharging 4.5~2V
Constant voltage range: 2.5~4.5V
Voltage accuracy: ±(1‰ reading+1‰ full scale)
Voltage resolution: 1mV
Voltage stability: ≤1‰
Current range: charging 20mA~20A; discharging 20mA~20A
Current accuracy: ±(1‰ reading+1‰ full scale)
Current resolution: 1mA
Current stability: ≤1‰
Software function
Control mode: The software installed on computer connected to the machine via serial port, whole cabinet control
Communication mode: serial port, baud rate 57600
Process setting: up to 32 steps and 256 cycles can be set
Charging mode: constant current, constant voltage, constant current and constant voltage
Charging cut-off conditions: voltage, current, time, capacity
Discharge mode: constant current
Discharge cut-off conditions: voltage, time, capacity
Protection function: over voltage, under voltage, over current, under current, over capacity protection, power failure protection,
data break point recovery
Time range: arbitrarily set within 0~30000 minutes, the time unit is min
Time accuracy: ≤±1‰
Sampling inspection cycle: ≤8s
Minimum data recording frequency: ≤8s
Battery sorting: sorting according to (capacity, time, open circuit voltage, discharge platform, etc.)
Data processing: Record data such as voltage, current, time, capacity, etc., and automatically calculate the constant current
charging ratio, capacity loss, discharge efficiency, average electricity data such as voltage, median voltage, etc., provide data
curve graph and cycle graph; can output and generate text, EXCEL, WORD or MDB database format files
Double Side Automatic Battery Pack Spot Welding Machine Welding Power Supply for 18650 21700 Cylindrical Cell Pack
AITOP Double Side Automatic Battery Pack Spot Welding Machinew is a general platform of automatic processing technology based on microcomputer, suitable battery pack spot welding and assembly in the factory.
Compared with manual spot welding, the efficiency and accuracy of welding have been greatly improved. Humanized design makes the operation and debugging very easy and convenient. Design of components built-in makes appearance more concise.
MD-ADW is double welder design, the positive and negative pole of the battery can be welded at the same time, the efficiency is improved by 2 times compared to the single side welding machine. 1) Suitable for all cylindrical cells, like 18650, 21700, 26650, 32650 … battery pack welding; widely application area, like E-bike, scooter, and electro mobile battery pack welding. 2) 5000A/8000A inverter spot welding power supply (optional), high quality welding effect. 3) Servo motor driving, fast, stable welding. 4) Support breakpoint start, automatic start, and manual start. 5) Cold solder joint and sealing off alarm. 6) Easy program, support matrix, array and point program, can welding for any shape and store 99 group parameters. 7) Welding needle abrasion alarm. 8) Build-in welding current monitor, can display real time welding current. 9) Real-time welding effect monitoring, warning for NG welding spot.
FAQ
About company
1.Who we are?
We are based in Guangdong, China, start from 2010,sell to South Asia(37.00%),Domestic Market(20.00%),Southeast Asia(10.00%),
Western Europe(8.00%),Eastern Europe(6.00%),South America(5.00%),Northern Europe(5.00%),North America(3.00%),Mid East(3.00%),
Southern Europe(2.00%),Africa(1.00%). There are total about 101-200 people in our office.
2.What can you buy from us?
(1)Automatic Battery PACK Assembly Line
(2)Power Battery PACK machines
(3)Power Bank Assembly Line
(4)Mobile Phone Battery Assembly Machines
(5)Injection Molding Machine.
(6)Polymer battery making machine. etc
3.Why should you buy from us not from other suppliers?
TOP Battery machine factory contact number
Shenzhen AITOP Intelligent Equipment Co., Ltd is professional manufacturer all kinds fully face mask line and Battery pack line.We have professional and exclusive after-sale services teams can provide online or factory services and train in time .
About Product
1. Which procedure to secure your Quality?
Our company has own research & development and production base, the products have been calibrated by central laboratory professionals before they leave the factory, ensure the accuracy of test results and authority.
2.How about your company product after-sales service system?
Product after-sale guarantee period is 12 months, and we can provide a lifetime repair guarantee. We have agents in some countries, they can provide door-to-door service.
If there is no agent, our professional pre-sales and after-sales department can reply you within 24 hours for any technical problems.
3.Products standards?
Our instruments adopt ISO, ASTM, DIN, EN, GB, BS, JIS, ANSI, UL, TAPPI, AATCC, IEC, VDE and other international testing standards.
4. Our country's power supply and plug are different, how do you solve it?
We can according to different countries and the power plug, equipped with a transformer and plug that in accordance with your local requirement.
5.Payment methods?
T/T, L/C, D/P and so on 6.Packing method? Standard export wooden box packaging
6.Main export market?
Now our products have been exported to North America, Europe, Southeast Asia, South America and other countries.
7. How to ensure the customer standard use the instrument?
We can provide each product-related video showing how to install and operate. If you have specific needs, we also can arrange the engineer to the customer's company for equipment operation training.
About Shipping
1.Order processing?
Please allow a processing time of 12-24 hours for your order(s) to ship. Equipment orders will take up to 2 weeks before leaving our warehouse. (Order processing is done during normal weekdays only, no holidays or weekends.
2. Shipping methods?
1.Shipping by express, by air, by sea according to customers' requirements to find the most suitable way. 2.Responsible for the damage during the shipping process, will change the damaged part for you for free.
3. Import/export tax, duty, GSM, Customs Clearance, and etc?
All import/export related expenses are the sole responsibility of the buyer; charges will vary from country to country. Please consult with your local import experts or transportation carrier for more details.
4.Lost or Stolen packages?
Please report all lost or stolen packages to us at the earliest possible time. An investigation will be open soon after reporting the incident to us,
and a final ruling will be issued by the carrier for the claim after 10-15 business days. A replacement package will be sent as soon as the claim is accepted by the responsible carrier
Contact Information
Ms Jenny (Manager)
battery pack line :https://youtu.be/EgqrT5EA3ag
the increasing demand for electricity in modern society, lithium batteries, as a high energy density, long lifespan, and environmentally friendly energy storage device, have been widely used in fields such as electric vehicles, mobile devices, and energy storage. In order to meet the market demand for lithium batteries, traditional manual production methods are no longer able to meet the requirements of production capacity and quality. Therefore, the emergence of automated production lines for lithium batteries has become an important step towards large-scale and efficient production in the lithium battery industry.
Overview of lithium battery automation production line
The lithium battery automation production line is a production line that utilizes advanced robot technology and automation equipment to comprehensively control and manage the production process of lithium batteries. It covers multiple stages such as raw material batching, cell assembly, battery pack packaging, and product testing, achieving full automation from basic materials to the final product. Compared with traditional manual production methods, lithium battery automated production lines have advantages such as high production efficiency, low production costs, and stable product quality.
3. Composition of lithium battery automation production line
3.1 Automated batching system
The first step in the automated production line of lithium batteries is the batching of raw materials. The automated ingredient system uses technologies such as lasers and cameras to accurately measure and mix raw materials, ensuring that each production ingredient meets the specified proportion and quality requirements.
3.2 Cell Assembly Equipment
The core of a lithium battery is the battery cell, and the assembly of the battery cell is an important part of the entire production line. Automated cell assembly equipment uses robot technology to assemble materials such as anodes, cathodes, and diaphragms according to a certain process flow, and uses automated welding technology for connection, thus achieving efficient and accurate assembly of cells.
company informationBest regards
Jenny (Manager) +86.180989.19495
Looking forward to cooperate with you and help you earn money in the near future 
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