Basic Info.
After-sales Service
1 Years
Automatic Grade
Automatic
Vulcanization Time
20 Minutes
Heating Time
20-30 Minutes
Transport Package
Standard Export Package
Specification
As Equipment Size
Product Description
Heavyweight Sectional Conveyor Belt Joint Machine
Application of rubber belt vulcanizer :
1. Steel Cord Belt Intermediate Rubber is an uncured rubber for hot vulcanized belt splicing.
2. It is designed to use as an inter-core cord rubber replacement material in splicing steel cord conveyor belts or a tie gum in fabric belts.
3. The material is designed to bond to cured intercore rubber and wire cords in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general bond improvement material for general grade fabric conveyor belts.
The ZLJ sectional has uniform pressure bag and aluminum/steel bolt and high grade aluminum platens and beams with restraining system set as standard. Such belt splicing system designed to be portable and easy to set-up and remove from the site.
We can manufacture to all sizes and pressure up to 200 psi required for different fabric belts and steelcord belts.
Technical Parameters:
* Vulcanizing temperature: 145ºC (adjustable 0~200ºC)
* Temperature-rising time (from normal temp to vulcanizing temp):≤50 mins(around 25~30 mins normally)
* Improved cooling system: using pressure pump for cooling:only 5mins (cooling from 145 to 75 degrees)
* Belt width: from 650mm to 3000mm 200PSI Almex alike Uniform Pressure Bag for Conveyor Belt Press
* Degree of the heating platen:22 °/17 °/ 20 ° (rectangle and other degree is optional)
* Waterbag/ air pressure Press for 100PSI, 200PSI etc.
* Surface pressure for textile and steel cord belts, Up to 1.8Mpa.
* 100 p.s.i. (7 kg/cm sq.) units suitable for splicing fabric ply belting
* 200 p.s.i. (14 kg/cm sq.) units suitable for splicing steel cord conveyor belting
* Customization/OEM:Different heating platen size and combination
Normal vulcanizer model sheet:
A=Length of platen along belt
B=Width of platen across the belt on the bias
C=Right angle dimension across the belt, plus edge overlap
D=Bias angle
E=Max Splice length
Specifications of ASVP series Belt Joint Vulcanizing Machine 100 PSI(7kg/cm sq.) units suitable for splicing steelcord conveyor belting |
Model Number | Max Belt Width(in) | Platen Dimensions | Max Splice Length | Spanner Bars | Qty Bolt/Nut Assy. | Main Component Weights |
A(mm) | B(mm) | C(mm) | QTY | Type | Length | Platen | Bar | Bolt/ Nut Assy. | Total Weight |
in | mm | in | mm | in | mm | in | mm | in | mm | in | mm | kg | kg | kg | kg |
ASVP | 1930 | 24 | 610 | 19 | 480 | 30 | 760 | 28 | 705 | 13 | 330 | 2 sets | EA | 42 | 1065 | 4 | 25 | 24 | 8 | 225 |
ASVP | 1937 | 30 | 760 | 19 | 480 | 37 | 940 | 34 | 870 | 13 | 330 | 2 sets | EA | 49 | 1245 | 4 | 31 | 28 | 8 | 255 |
ASVP | 1943 | 36 | 915 | 19 | 480 | 43 | 1090 | 40 | 1015 | 13 | 330 | 2 sets | EA | 55 | 1395 | 4 | 36 | 31 | 8 | 281 |
ASVP | 2643 | 36 | 915 | 26 | 660 | 43 | 1090 | 40 | 1015 | 20 | 510 | 3 sets | EA | 55 | 1397 | 6 | 49 | 31 | 8 | 405 |
ASVP | 2843 | 36 | 915 | 28 | 710 | 43 | 1090 | 40 | 1015 | 22 | 560 | 3 sets | EA | 55 | 1397 | 6 | 53 | 31 | 8 | 416 |
ASVP | 3343 | 36 | 915 | 33 | 840 | 43 | 1090 | 40 | 1015 | 27 | 685 | 4 sets | EA | 55 | 1397 | 8 | 62 | 31 | 8 | 522 |
ASVP | 3743 | 36 | 915 | 37 | 940 | 43 | 1090 | 40 | 1015 | 31 | 785 | 4 sets | EA | 55 | 1397 | 8 | 70 | 31 | 8 | 544 |
ASVP | 1950 | 42 | 1065 | 19 | 480 | 50 | 1270 | 46 | 1175 | 13 | 330 | 2 sets | EA | 62 | 1574 | 4 | 42 | 35 | 8 | 311 |
ASVP | 2850 | 42 | 1065 | 28 | 710 | 50 | 1270 | 46 | 1180 | 22 | 560 | 3 sets | EA | 62 | 1574 | 6 | 61 | 35 | 8 | 461 |
ASVP | 3350 | 42 | 1065 | 33 | 840 | 50 | 1270 | 46 | 1180 | 27 | 685 | 4 sets | EA | 62 | 1574 | 8 | 72 | 35 | 8 | 579 |
ASVP | 4250 | 42 | 1065 | 42 | 1065 | 50 | 1270 | 46 | 1180 | 36 | 915 | 5 sets | EA | 62 | 1574 | 10 | 92 | 35 | 8 | 722 |
ASVP | 2856 | 48 | 1220 | 28 | 710 | 56 | 1420 | 52 | 1320 | 13 | 330 | 2 sets | EA | 68 | 1727 | 4 | 47 | 38 | 8 | 336 |
ASVP | 3756 | 48 | 1220 | 37 | 940 | 56 | 1420 | 52 | 1320 | 22 | 560 | 3 sets | EA | 68 | 1727 | 6 | 69 | 38 | 8 | 499 |
ASVP | 4256 | 48 | 1220 | 42 | 1065 | 56 | 1420 | 52 | 1320 | 31 | 785 | 4sets | EA | 68 | 1727 | 8 | 91 | 38 | 8 | 655 |
ASVP | 2656 | 48 | 1220 | 26 | 660 | 56 | 1420 | 52 | 1320 | 36 | 915 | 5 sets | EA | 68 | 1727 | 10 | 103 | 38 | 8 | 783 |
ASVP | 3358 | 48 | 1220 | 33 | 840 | 58 | 1475 | 54 | 1370 | 20 | 510 | 3 sets | EA | 70 | 1778 | 6 | 66 | 39 | 8 | 498 |
ASVP | 3758 | 48 | 1220 | 37 | 940 | 58 | 1475 | 54 | 1370 | 27 | 686 | 4 sets | EA | 70 | 1778 | 8 | 84 | 39 | 8 | 643 |
ASVP | 4558 | 48 | 1220 | 45 | 1140 | 58 | 1475 | 54 | 1370 | 31 | 785 | 4 sets | EA | 70 | 1778 | 8 | 94 | 39 | 8 | 672 |
ASVP | 2858 | 48 | 1220 | 28 | 710 | 58 | 1475 | 54 | 1370 | 39 | 990 | 5 sets | EA | 70 | 1778 | 10 | 114 | 39 | 8 | 824 |
ASVP | 2862 | 54 | 1370 | 28 | 840 | 62 | 1575 | 57 | 1460 | 22 | 560 | 3 sets | EA | 74 | 1879 | 6 | 76 | 42 | 8 | 538 |
ASVP | 3365 | 54 | 1370 | 33 | 915 | 65 | 1650 | 60 | 1530 | 27 | 685 | 4 sets | EA | 77 | 1955 | 8 | 94 | 43 | 8 | 700 |
ASVP | 3665 | 54 | 1370 | 36 | 1015 | 65 | 1650 | 60 | 1530 | 30 | 760 | 4 sets | EA | 77 | 1955 | 8 | 103 | 43 | 8 | 723 |
ASVP | 4068 | 55 | 1395 | 40 | 480 | 68 | 1725 | 63 | 1600 | 34 | 865 | 4 sets | EAX | 80 | 2032 | 8 | 119 | 55 | 9 | 870 |
ASVP | 1969 | 60 | 1525 | 19 | 610 | 69 | 1755 | 64 | 1625 | 13 | 330 | 2 sets | EA | 81 | 2057 | 4 | 57 | 46 | 8 | 392 |
ASVP | 2469 | 60 | 1525 | 24 | 710 | 69 | 1750 | 64 | 1625 | 18 | 455 | 3 sets | EA | 81 | 2057 | 6 | 73 | 46 | 8 | 549 |
ASVP | 2871 | 60 | 1525 | 28 | 840 | 71 | 1800 | 66 | 1675 | 22 | 560 | 3 sets | EAX | 83 | 2108 | 6 | 87 | 57 | 9 | 664 |
ASVP | 3371 | 60 | 1525 | 33 | 915 | 71 | 1800 | 66 | 1675 | 27 | 685 | 4 sets | EA | 83 | 2108 | 8 | 103 | 47 | 8 | 748 |
ASVP | 3671 | 60 | 1525 | 36 | 1115 | 71 | 1800 | 66 | 1675 | 30 | 760 | 4 sets | EAX | 83 | 2108 | 8 | 112 | 57 | 9 | 866 |
ASVP | 4471 | 60 | 1525 | 44 | 1065 | 71 | 1800 | 66 | 1675 | 38 | 965 | 5 sets | EA | 83 | 2108 | 10 | 137 | 47 | 8 | 952 |
ASVP | 4273 | 60 | 1525 | 42 | 1065 | 73 | 1850 | 68 | 1720 | 36 | 915 | 5 sets | EAX | 85 | 2159 | 10 | 134 | 59 | 9 | 1073 |
ASVP | 1984 | 72 | 1830 | 19 | 480 | 84 | 2135 | 78 | 1975 | 13 | 330 | 2 sets | EAX | 96 | 2438 | 4 | 70 | 66 | 9 | 509 |
ASVP | 2886 | 72 | 1830 | 28 | 710 | 86 | 2185 | 80 | 2030 | 22 | 560 | 3 sets | EAX | 98 | 2489 | 6 | 106 | 68 | 9 | 772 |
ASVP | 3386 | 72 | 1830 | 33 | 840 | 86 | 2185 | 80 | 2030 | 27 | 685 | 4 sets | EAX | 98 | 2489 | 8 | 124 | 68 | 9 | 976 |
ASVP | 3786 | 72 | 1830 | 37 | 940 | 86 | 2185 | 80 | 2030 | 31 | 785 | 4 sets | EAX | 98 | 2489 | 8 | 139 | 68 | 9 | 1017 |
ASVP | 2897 | 84 | 2135 | 28 | 710 | 97 | 2465 | 90 | 2285 | 22 | 560 | 3 sets | EAX | 109 | 2768 | 6 | 119 | 75 | 9 | 850 |
200 PSI(14kg/cm sq.) units suitable for splicing steel cord conveyor belting.
Model Number | Max Belt Width | Platen Dimensions | Max Splice Length | Spanner Bars | Qty Bolt/Nut Assy. | Main Component Weights |
A(mm) | B(mm) | C(mm) | QTY | Type | Length | Platen | Bar | Bolt/Nut Assy. | Total Weight |
in | mm | in | mm | in | mm | in | mm | in | mm | in | mm | kg | kg | kg | kg |
32 | 815 | 26 | 660 | 43 | 1090 | 40 | 1015 | 12 | 305 | 3 sets | EA | 55 | 1397 | 49 | 31 | 8 | 455 |
ASVP | 2843 | 32 | 815 | 28 | 710 | 43 | 1090 | 40 | 1015 | 14 | 355 | 3 sets | EA | 55 | 1397 | 6 | 53 | 31 | 8 | 466 |
ASVP | 3343 | 32 | 815 | 33 | 840 | 43 | 1090 | 40 | 1015 | 19 | 485 | 4 sets | EA | 55 | 1397 | 8 | 62 | 31 | 8 | 572 |
ASVP | 3743 | 32 | 815 | 37 | 940 | 43 | 1090 | 40 | 1015 | 23 | 585 | 4 sets | EA | 55 | 1397 | 8 | 70 | 31 | 8 | 594 |
ASVP | 2850 | 38 | 965 | 28 | 710 | 50 | 1270 | 46 | 1180 | 19 | 355 | 3 sets | EA | 62 | 1574 | 6 | 61 | 35 | 8 | 511 |
ASVP | 3350 | 38 | 965 | 33 | 840 | 50 | 1270 | 46 | 1180 | 19 | 485 | 4 sets | EA | 62 | 1574 | 8 | 72 | 35 | 8 | 629 |
ASVP | 4250 | 38 | 1120 | 42 | 1065 | 50 | 1270 | 46 | 1180 | 28 | 710 | 5 sets | EA | 62 | 1574 | 10 | 92 | 35 | 9 | 722 |
ASVP | 2856 | 44 | 1120 | 28 | 710 | 56 | 1420 | 52 | 1320 | 14 | 355 | 3 sets | EAX | 68 | 1727 | 6 | 69 | 47 | 9 | 607 |
ASVP | 3756 | 44 | 1120 | 37 | 940 | 56 | 1420 | 52 | 1320 | 23 | 585 | 4sets | EAX | 68 | 1727 | 8 | 91 | 47 | 9 | 781 |
ASVP | 4256 | 44 | 1170 | 42 | 1065 | 56 | 1420 | 52 | 1320 | 28 | 710 | 5sets | EAX | 68 | 1727 | 10 | 103 | 47 | 9 | 928 |
ASVP | 2658 | 46 | 1170 | 26 | 660 | 58 | 1420 | 52 | 1320 | 12 | 305 | 3 sets | EAX | 70 | 1727 | 6 | 66 | 48 | 9 | 607 |
ASVP | 3358 | 46 | 1170 | 33 | 840 | 58 | 1475 | 54 | 1370 | 19 | 485 | 4 sets | EAX | 70 | 1778 | 8 | 84 | 48 | 9 | 772 |
ASVP | 3758 | 46 | 1170 | 37 | 940 | 58 | 1475 | 54 | 1370 | 23 | 585 | 4 sets | EAX | 70 | 1778 | 8 | 94 | 48 | 9 | 800 |
ASVP | 4558 | 46 | 1170 | 45 | 1140 | 58 | 1475 | 54 | 1370 | 31 | 785 | 5 sets | EAX | 70 | 1778 | 10 | 114 | 48 | 9 | 973 |
ASVP | 2862 | 50 | 1270 | 28 | 840 | 62 | 1575 | 57 | 1460 | 14 | 355 | 3 sets | EAX | 74 | 1879 | 6 | 76 | 51 | 9 | 650 |
ASVP | 3365 | 52 | 1320 | 33 | 915 | 65 | 1650 | 60 | 1530 | 19 | 485 | 4 sets | EAX | 77 | 1955 | 8 | 94 | 53 | 9 | 836 |
ASVP | 3665 | 52 | 1320 | 36 | 1015 | 65 | 1650 | 60 | 1530 | 22 | 560 | 4 sets | EAX | 77 | 1955 | 8 | 103 | 53 | 9 | 859 |
ASVP | 4068 | 55 | 1395 | 40 | 480 | 68 | 1725 | 63 | 1600 | 26 | 660 | 5 sets | EB | 80 | 2032 | 10 | 119 | 61 | 10 | 1117 |
ASVP | 2469 | 56 | 142 | 24 | 710 | 69 | 1750 | 64 | 1625 | 10 | 255 | 3 sets | EAX | 81 | 2057 | 6 | 73 | 56 | 9 | 667 |
ASVP | 2871 | 58 | 1470 | 28 | 840 | 71 | 1800 | 66 | 1675 | 14 | 355 | 3 sets | EB | 83 | 2108 | 6 | 87 | 63 | 10 | 756 |
ASVP | 3371 | 58 | 1470 | 33 | 915 | 71 | 1800 | 66 | 1675 | 19 | 485 | 4 sets | EAX | 83 | 2108 | 8 | 103 | 57 | 9 | 890 |
ASVP | 3671 | 58 | 1470 | 36 | 1115 | 71 | 1800 | 66 | 1675 | 22 | 560 | 5 sets | EB | 83 | 2108 | 10 | 112 | 63 | 10 | 1118 |
ASVP | 4471 | 58 | 1470 | 44 | 1065 | 71 | 1800 | 66 | 1675 | 30 | 765 | 6 sets | EB | 83 | 2108 | 12 | 137 | 63 | 10 | 1334 |
ASVP | 4273 | 60 | 1525 | 42 | 1065 | 73 | 1850 | 68 | 1720 | 28 | 710 | 6 sets | EB | 85 | 2159 | 12 | 134 | 65 | 10 | 1344 |
ASVP | 2886 | 72 | 1830 | 28 | 710 | 86 | 2185 | 80 | 2030 | 14 | 355 | 4 sets | EB | 98 | 2489 | 8 | 106 | 75 | 10 | 1040 |
ASVP | 3386 | 72 | 1830 | 33 | 840 | 86 | 2185 | 80 | 2030 | 19 | 485 | 4 sets | EC | ### | 2540 | 8 | 124 | 113 | 16 | 1446 |
ASVP | 3786 | 72 | 1830 | 37 | 940 | 86 | 2185 | 80 | 2030 | 23 | 485 | 5 sets | EB | 98 | 2489 | 10 | 139 | 75 | 10 | 1301 |
ASVP | 2897 | 82 | 2085 | 28 | 710 | 97 | 2465 | 90 | 2285 | 14 | 355 | 3 sets | E380 | ### | 2819 | 6 | 119 | 145 | 19 | 1379 |
Note:
- Specifications are subject to change without notice;
- Build-in cooling standard on all units;
- Total weights include electrical control panel, cable set and set up templates for all models;
- 200 PSI models include fluid pressure pump and reservoir unit Model HPP20-4(mandatory for operating pressure above 100PSI/7 kg/cm sq);
- Temperature adjustable between 0-199deg.C;
- Sectional vulcanizers are built on a 22 degree bias, 16/20 or other degree are optional;
- Custom sizes, rectangular configurations and multiple platen arrangements available on request.
Main Componets:
1. Aluminum Frame (Spanner Bars), made of high quality aluminum are engineered for any belt width or operating pressure. From EA up to E380.
Beam Model | EA | EAX | EB | EC | E380 |
SIZE | INCH | MM | INCH | MM | INCH | MM | INCH | MM | INCH | MM |
W | 22 | 559 | 27.5 | 699 | 32.5 | 826 | 32.5 | 826 | 36.5 | 927 |
X | 9.75 | 248 | 12.5 | 318 | 15 | 381 | 15 | 381 | 17 | 432 |
Y | 7.75 | 197 | 10.5 | 267 | 13 | 330 | 13 | 330 | 15 | 381 |
Z | 7 | 178 | 7 | 178 | 6 | 152 | 6.5 | 165 | 6.5 | 165 |
Our Services
ANTAI is the leading manufacturer of conveyor belt vulcanizing equipment. ANTAI has been offering unique Sectional Vulcanizing Systems that provide strong, long-lasting splices, for over 27 years in china.
The Unique and Innovative belt splicing system designed to be portable and offer maximum versatility in splicing all types and sizes of conveyor belting. It's intelligent, modular design and vast array of unique operating features, can handle all types of belt designs in every conveyor application.
The ZLJ series belt vulcanizing machine (hereinafter referred to as vulcanizer) is an electrothermal type vulcanizing device used for on-site splicing of conveyor belts. With the advantages of advanced technology, compact structure and convenient usage, it's used for the vulcanized jointing of the belts mixed with canvas, nylon, steel cord, etc., and it's also suitable for the flame retarded, corrosion proof and other special belts. The application area of this kind of vulcanizer is very wide, it can be used in metallurgy, mining, power plant, port and wharf, building material factory, chemical factory and so on.
The Sectional vulcanizer offers equipment, which is portable and easy to set-up and remove from the site. It has accurate control and indication uniform temperature due to the unique element design and uniform pressure over the entire splice area. Components in this model are lightweight and easy to assemble.
Payment Terms: 30% deposit,70% T/T before shipment |
Delivery Time: delivery 3~7 working days after receiving the deposit |
Production Capacity:50 sets per day |
Transportation: by sea |
Packing Detail: Carton and wooden box. Or according to the customer's requirements. |
Guaranteed to customers: 1) All Material we use is of high or medium quality and environment friendly. 2) High and medium quality products only. 3) We seriously check every item before shipment. 4) Best service, most reasonable price and sincerity for customers |
Feedback: Customer satisfaction is very important to us. If you are satisfied with the items you ordered, please leave feedback. If you are not satisfied with the items you ordered, please contact us before leaving negative feedback. We can work together to resolve any dispute. |
Tips: If your company is interested in any of our products, or you have a specific requirement for any of our items, please do not hesitate to contact us. |
Company Information
Qingdao Antai Mining Equipment Co., Ltd. is a manufacturer and international supplier of compounts for conveyor belt and wear protection technology and provides worldwide services for conveyor belt systems.
Our products mainly including special Cold Vulcanized Adhesive and Solvent,Hot Splicing Jointing Materials ,Pully lagging Materials ,Rubber Skrit, Impact Device (impact bar/impact bed ), UHMW-PE Rubber,Vulcanized Machine/Press,Conveyor Pully Rollers&Idler,Conveyor Belt Cleaner and Special Tools.
Antai products have been exported in Europe, Southeast Asia, the Middle East and North America, and occupied a place in intensely competitive global market. The products include all aspects of stuff related on conveyor belt splicing and vulcanizing.
Our professional team of conveyor belt maintenance provides excellent and efficient operating in fields of splicing,vulcanizing,repairing and lagging. We sincerely welcome all good friends to cooperate with us.
Conveyor belt vulcanizer, also called conveyor belt vulcanizing press or belt vulcanizing press machine. It's vulcanize equipment and tools for repairing & splicing of conveyor belt. It suits for various conveyor belt, such as EP, Rubber, Nylon, Canvas and Steel cord belt, etc.
The belt vulcanizer is dependable, lightweight and portable machine, which is widely used in the field of metallurgy, mining,power plants, ports, building materials, cement, coal mine, chemical industry, etc. Heating plates are available for rhombic,rectangular and modular type (two or more sets of heating plates together).
FAQ
01) Q: Normal delivery time?
A: We have table produce line, hot sale products normally HAVE STOCK. If customized, need about 15 working days
02) Q: Will you test the machine before shipping?
A: Yes, each machine, we will install and test before shipping. And testing pressure is higher than working pressure.
03) Q: Can you print our logo or without any logo?
A: It's no problem OEM. Before order, please send us the clear document of your logo, also the authorization paper to allow us to print your logo.
04) Q: Whether can visit your workshop and to see how to process the machine?
A: No problems, you are always welcomed to visit us, before order or before shipping.If need to see how to process the machines,
please inform us what type machines you want to see, we will try to prepare the similar machines ready before you come.
05) Q: What's the payment term?
A:Normally we accept T/T 30% as deposit before production, pay the rest before delivery.
We also accept VISA vis Credit Assurance, Paypal and L/C.
Address:
No. 867, Century Avenue, Huangdao District, P. R. China, Qingdao, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Agriculture & Food, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Company Introduction:
ANTAI is the leading manufacturer of conveyor belt vulcanizing equipment. ANTAI has been offering unique Sectional Vulcanizing Systems that provide strong, long-lasting splices, for over 27 years in China.
The Unique and Innovative belt splicing system designed to be portable and offer maximum versatility in splicing all types and sizes of conveyor belting. It′s intelligent, modular design and vast array of unique operating features, can handle all types of belt designs in every conveyor application.
The ZLJ series belt vulcanizing machine (hereinafter referred to as vulcanizer) is an electrothermal type vulcanizing device used for on-site splicing of conveyor belts. With the advantages of advanced technology, compact structure and convenient usage, it′s used for the vulcanized jointing of the belts mixed with canvas, nylon, steel cord, etc., and it′s also suitable for the flame retarded, corrosion proof and other special belts. The application area of this kind of vulcanizer is very wide, it can be used in metallurgy, mining, power plant, port and wharf, building material factory, chemical factory and so on.
The Sectional vulcanizer offers equipment, which is portable and easy to set-up and remove from the site. It has accurate control and indication uniform temperature due to the unique element design and uniform pressure over the entire splice area. Components in this model are lightweight and easy to assemble.