Basic Info.
Model NO.
Steel Belt Cooler/Granulator/Pastillator/Flaker ch
Type
Consol Steel Belt Cooler/Granulator/Flaker
Inside Material
Stainless Steel Belt
Feature
Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant, Consol Steel Belt Cooler/Granulator/Flaker
Trademark
consol steelbelt cooler
Transport Package
Wooden Box
Product Description
www.made-in-china.com/showroom/consolsteelbelt
Rotary belt condensation granulator&pelletizer is using low melting point characteristic of the material (50 ºC to 300 ºC), through the feeding head, the liquid material will drop into the upstream moving steel belt,with the continuous spray cooling device set at the bottom of the steel belt (spray type water cooling), materials will be cooled quickly and become solidification in the process of conveying. According to the different material properties and purpose, it can be chose continuous drip, straight and full width fabric approaches such as overflow, to get products with shapes of half globular, strip and sheet.
Main features of granulator&pelletizer
1.Adopts high strength thin steel belt, so that the material can be rapidly cooled and solidified into pellets. Because of the reversing bend of steel belt at the unloading end, steel belt and solidified material can be separated easily, so that achieve the granulation without damage, no dust, no sewage, good production environment.
2.Adopts double frequency conversion speed adjustment of distributor and steel belt, which can be adjusted and controlled according to the production capacity and physical parameters. The granulator&pelletizer has high level of automation and can be operation by only 1 person, or fully enclosed with unmanned operation.
3. The application range is wide, the melting point (softening point) within 300ºC can be granulated, toxic materials can be producing in a sealed environment.
4. Product size is uniform, regular and beautiful., granulation rate ≥98%, particle size can be selected between 3-12mm, product shape has pellet, strip and sheet.
5. Through the installation of the automatic tracking system, the steel belt can run smoothly in the long continuous operation of the equipment, stable,on out of tracking, non slipping, effectively extending the service life of the steel belt.
Application of granulator&pelletizer
This granulator&pelletizer system is suitable for material with melting point (softening point) within 300 ºC , supercooling crystallization solidification of all materials, such as petroleum resin, phenolic resin, rosin resin, polyamide resin, epoxy resin, sulfur, paraffin, special wax, bitumen, stearic acid, fatty acid, chloroacetic acid, antiager, hot melt adhesive, maleic anhydride, carved white block, on the nitro benzene chloride, partial anhydride, aluminum sulfate, calcium chloride, sodium cyanide, sulfur m-phenylene diamine, catechol, all kinds of rubber auxiliaries are suitable for this equipment.
Steel belt flaker working principle
The melting material go through the overflow gate distributor or rolling distributor and spread on the steel belt which is moving at a constant speed, there are continuous spraying and cooling units set under the steel belt, to ensure the material in the steel belt can be solidified quickly, and get the final flake production. After the cooling system,the flakes will be broken into small pieces by breaker and go to the next packing processing.
Application
the steel belt flaker is suitable for all kinds of materials with melting point (softening point) at 250ºC to condense for flaking, typical application materials are resin, asphalt, stearic acid products, hot sol, m-phenylene diamine, urea, rubber and plastic additives.
Main advantages
·Reduce dust and improve operating environment;
·Continuous operation to improve production efficiency.
·Thin steel strip heat transfer and forced spray cooling, so that hot melt materials can be quickly solidified.
·The steel belt and the distributor adopt frequency conversion to adjust the speed, which can be adjusted and controlled conveniently according to the production capacity and physical property.
·The system operation is stable and reliable.
Liquid material go through the heating pipe and enter into the over flow weir device and continuously cast on the surface of the steel belt. The heat of product extracted by both sides of steel belt, and good water cooling exchange, so as to achieve excellent cooling effect.
The upper steel belt is cooled by spraying device, while the lower steel belt is cooled by nozzle device, thus forming a continuous and uniform cooling effect.Water from the upper steel belt is collected between the two belts and overflows to the water tray at both ends.The water from the lower steel belt is collected in the water tray and returned to the tank by gravity. Liquid material will be cooled down through the steel belt and then solidified into flakes, then broken into small pieces by two crushers.
During solidification process, cooling water and liquid product will not contact directly, keep the resin liquid product from being polluted and changed itself character, cooling water can recycle use or drain.
Cruhser
High-speed breaker, it has a safety guard, break the material will flow through discharge device with variable speed geared motor, with chain drive and protective covering. The pin breaker is covered with a hood for safety reasons. A maintenance door is installed on the top side with window. With two variable speed geared motors, drive power approx. 5.5 kW *2, directly drived by motor, speed variation by Automation.
Control system
·Electronic control cabinet
·Protection switch
·Monitoring loop and control instrument
·Contactor
·Auto-check and emergency cut-off
·Main protection switch
·Steel belt,transducer control
·Jerk button
·Inside connection
Address:
Add: No 6, Longgu Road, Shawan Town, Panyu, Guangzhou, Guangdong, China
Business Type:
Manufacturer/Factory, Trading Company, Individuals/SOHO, Group Corporation
Business Range:
Industrial Equipment & Components
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Consol steel belt (Canton) Co., Ltd. is an international enterprise focusing on steel belt and steel belt system. With many years of experience and development, we can provide reliable steel belt and systems worldwide. Our customers range from local famous company s like Dali food, Sinopec, Want-want food, and Lotte group to world famous company in USA, Italian, Thailand, Vietnam, South Africa etc. We have business partners and technic supports many country such as Ji-tech of South Korea, SBP of USA, VF of Thailand to serve our clients locally. Sulphur resin wax petrochemicals granulation steel belt cooler pastillator
Our products Steel belts
CS1300 carbon steel belt for bakery oven
As1200 Stainless steel belt
As1000 Food grade Stainless steel belt
Steel Belt systems
Granulation systems
Artificial marble presses
Composite material presses
Emulsion explosive production lines
Powder coating line
Steel belt ore separators
Freezers
Single and double belt coolers
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Consol Steel Belts Co., Ltd
http://www.made-in-china.com/showroom/consolsteelbelt/
No. 6 Longgu Road, Shawan town, Panyu District
Guangzhou, China