Basic Info.
Casting Method
Molten Iron
Sand Core Type
Hot Core and Cold Core
Surface Treatment
Spray-Paint
Certification
CE, ISO 9001:2000, ISO 9001:2008
Dimension(L*W*H)
Accroding Drawing
Weight
Customized Dimension
Item Name
Static Pressure Automatic Molding Line
Color
as Per Customer′s Requirement
Transport Package
Skeletal Container
Specification
10MX10MX10M
Product Description
Static Pressure Automatic Molding Line
Product Detail:
Static pressure moulding technical refers to airflow with hydraulic multi-piston squeeze compaction technology, according to the difficulty of compaction, can choose only hydraulic multi-piston squeeze compaction or airflow and hydraulic multi-piston squeeze compaction. Static Pressure has following advantages.
Product Orientation
1. High ability for compaction sand, rigid and dense mould, suitable to manufacture of complex castings.
2. Dimensional stability and better surface roughness ,high efficiency of moulding
3. Mould plate with high rate of utilization. Good working condition and labour saving
A. Process of molding machine
1. Empty Flask is indexed into the molding machine molding station
2. Pattern bolsters rotate or shuttle
3. The lifting cylinder rises, and the formwork, sand box and pre-sand frame rise
4. Quantitative sand adding
5. Move the sand bucket out while moving the multi-contacts in and clean the upper surface of the pre-sand frame
6. The lifting cylinder goes up again to top tight
7. Air pre-compacting and compaction
8. The lifting cylinder falls down while drafting
B. Turnover machine
1. Turnover machine in molding section
Turn the flask by 180 degrees to make mould joint facing up
2. Turnover machine in core setting section
Turn the flask by 180 degrees before flask closing
machine
Consisting of
Adjustable roller blocks with heavy, hardened rollers running in ball bearing
C. Downgate Drilling Device
Used for milling the gate or riser at the specified point in the cope
Consisting of
1. Hydraulic motor or motor for rotating
2. Servo motor reducer and servo controller drive, gear and rack drive for X/Y direction
3. Straight line guide mechanism
4. Replaceable high hardness metal tool
5. Cutting tool holder
6. Hydraulic lift cylinder
7. Valve system and electrical control system
D. Venthole drilling device
Used for drilling holes in sand mould after compaction
Consisting of
1. Hydraulic motor or motor for rotating
2. Servo motor reducer and servo controller drive, gear and rack drive for X/Y direction
3. Straight line guide mechanism
4. Replaceable high hardness metal tool
5. Cutting tool holder
6. Hydraulic lift cylinder
7. Valve system and electrical control system
E. Flask Separating Device
Transfer the flask onto the pallet to close the flask
Consisting of
1. Guiding device
2. Lifting device
3. Positioning device for the flask
4. Flask clamp closing device
5. Valve system and electrical control system
F. Pouring machine
Suitable for production of gray iron and ductile iron castings in molding production line (including box and non-box lines)
a. Ladle changing: crane or forklift
b. Casting capacity:1000kg-2500kg
c. Pouring rate:15-22kg/sec
Consisting of
1. Fan-shaped casting bag
2. Servo tilting mechanism
3. Longitudinal and horizontal movement of vehicle and track system
4. Controlling and operating system
5. Safe system
6. Cable unit
7. Incubation system
G Transfer car & rail system
Used for transportation of sand mold and pallet in molding section and cooling section
Consisting of
1. Gear and rack running device driven by motor reducer with holding brake
2. 22kg/m light rail
3. Transition car with 4 walking wheels, guide wheels and quenched square steel
4. Limit device for transfer car
5. Hydraulic indexing and cushioning device controlled by proportional valve
6. Drag chain
7. Valve system and electrical control system
H. Punch-out machine
To punch-out the mould from the flask, operating from the top, designed as stripping device
Consisting of
1. Lifting device
2. Travel driving unit
3. Flask lifting and punch-out cylinder
4. Conveying mechanism with hardened roller
5. Supporting framework
6. Valve system and electrical control system
I. Flask separating machine
For lifting the empty flasks off the transfer car, separating cope and drag, placing cope and drag on the roller conveyor and further transport through the moulding line
Consisting of
1. Lifting device
2. Guiding device
3. Locating device for flask
4. Unclamp device
5. Valve system and electrical control system
G. Pallet cleaning device
For cleaning the top surfaces of the pallets from residual moulding sand
Consisting of
1. Framework
2. Adjustable blade
3. Guide slide for heavy roller table with ball bearing
4. Weeping brush with adjustable front scraper and capable of swinging up and down
K. Inner wall cleaning device
Scrape off the residual sand on the inner wall of the sand box to prevent the sand from falling during molding.
Consisting of
1. Framework
2. ROSTA torsional spring from Switzerland.
3. Adjustable scraper
4. Guiding device
5. Lifting device
6. Valve system and electrical control system
I. Roller conveyor,indexing rod ,cushioning rod
To convey flask one by one box on the raceway, one sand box pitch at a time; To make a sandbox stop slowly for construction Sand buffering of roll table
Consisting of
1. Hydraulic power supply system of oil cylinder with pressure
2. Supporting and guiding roller
M. Positioning mechanism
fixing the pallet at the end of the cast conveyor line
Consisting of
1. Relocatable base plate
2. Hydraulic rotary plate
3. Valve system
4. electrical control system
N. Hydraulic system
Provide the main power for the running of molding line
Consisting of
1. Hydraulic station
2. Valve and valve block
3. Oil tank
4. Oil temperature control system
5. Hydraulic oil heater
6. Complete set of valve control panel
O. Electronic control system
For the automatic operation of molding line, and for the repair and maintenance of interlocking manual operation and non-interlocking installation operation
1. Siemens PLC
2. Human-computer interface c
3. Scale plate
4. Low-voltage electrical components
5. PLC control system
6. Remote control system
Static Pressure has following advantages.
High ability for compaction sand, rigid and dense mould, suitable to manufacture of complex castings.
Dimensional stability and better surface roughness.
High efficiency of moulding.
Mould plate with high rate of utilization.
Good working condition and labour saving.
-PLC from SimensS7, with touch screen and network Ethernet etc.
-Servo system from SEW or Siemens and and Variable-Frequency Drive from Rexroth.
-Hydraulic valve of moulding machine from Rexroth, Hydraulic Cylinder from China famous brand.
-Low-voltage electrical components from Schneide.
-Hydraulic Seals from international brand.
-Bearing from China famous brand (HRB/LYC/ZWZ).
Sofiq Machinery is committed to providing customers with the most valuable Static Pressure Automatic Moulding Line, to ensure the moulding line work effectively and reliably by high performance of configuration.
-The mechanical parts of main and auxiliary equipments machining by CNC machine, the necessary heat treatment to guarantee precision and service life.
| Item | Model |
| KSP80 | KSP100 | KSP120 | KSP230 |
| Flask Inner Size(mm) | 800x600x200/200 | 1000x1000x250/250 | 1200x800x350/350 | 2300x950x350/350 |
| Moulding Speed(sec/cycle) | 30 | 30 | 36 | 60 |
| Specific Squeeze Pressure(kgf/cm2) | 8~12 | 8~12 | 8~12 | 8~12 |
Company profile
Weifang Sofiq Machinery Co., Ltd. is a science and technology enterprises, located in Weifang City Hanting district close to Beihai Road, convenient transportation. H anshuo Machinery is engaged in foundry machinery manufacturing professional supplier, design and manufacture of the following main products: flask and pallet car for moulding line, automatic static pressure molding line, automatic, semi-automatic series of flask molding line, automatic slip flasks horizontal moulding line, semi-automatic pouring machine and the auxiliary machine of moulding line, mechanized moulding line,mechanized moulding line, BLT, JYB series of scale conveyor and various non-standard plate conveyor.
Our factory is well-equipped and has state-of-art technical force, closely detection means. For decades, we accumulate a wealth of manufacturing experience with high manufacturing capacity and level. Through professional product and layout designing, we provide tailor-made solutions to customer.
The company has always uphold the core values of "creating value for customer", and adhere to the principle of honesty and mutual benefit to get a win-win situation. With continuous innovation, we are committed to supplying our perfect products and best service to customers.
FAQ:
1. Are you a manufacturer or a trading company?
We are engaged in casting machinery manufacturing professional supplier
2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D CAD model. If the 3D CAD model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What's your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.
