Basic Info.
Transport Package
Wooden Case
Product Description
Ultrasound InstructionsUltrasonic lace machin)SummaryUltrasound lace stitching machine, also known as ultrasonic lace stitching machine and ultrasonic embossing machine, is an efficient sewing and embossing equipment. It is mainly used for sewing, welding, melting and embossing of synthetic fabrics. The processed products are characterized by good water tightness, high production efficiency, no needle and thread accessories, smooth and hairless melting surface, and good hand feeling. Ultrasound lace stitching machine is widely used in clothing, toys, food, environmental protection non-woven bags, masks (cup masks, flat masks, three-dimensional masks) and other industries.Ultrasonic lace stitching machine Using the latest broadband technology of ultrasonic wave, it is widely used in the world famous original devices. It has advanced technology, reasonable structure, reliable operation and convenient operation.install1,Disassemble the packaging, check the surface and parts of the equipment without any damage marks, check whether the screw is loose, whether the electrical joints are locked, whether the accessories are complete.2. The equipment should be placed on a flat hard ground, requiring the lace machine to deviate from the heat source at least 0.5 meters, and ensuring that the lace machine has at least 1 meter in front and back, and at least 0.5 meters in left and right space for operation.3. Check the voltage requirement of the tag on the back of the vibration box, and ensure that the system is grounded well.4. Connect the equipment with the power supply and air source, pay attention to turn off the power switch first. Pay attention to the voltage requirements of this unit: AC220V, 50-60Hz5. The air pipeline is connected to a clean compressed air source without lubricant and the rated working pressure is 0.6 MPa)Instructions for Lacing Machine . Functional Description of Machinery Departments)1)Adjustment nut: Limit pressure stroke length and short distance.2)Press wheels: control the rise and fall of pressure wheels3)Mould frame: fixed flower wheel4)Flower wheel: die for sewing and cutting parts5)Cooling fan: heat the temperature of the vibrator so that it can work for a long time.6)Head: The driving mechanism of fixed flower wheel.7)Table Panel: Platform for Workpiece Processing8)Vibration box: the action procedure of the console.9)Vibrator: Fixed Vibrator and Steel Mould.10)Rack: support the body of the rack11)Foot pedal: In the right foot position, control the operation of flower wheel and steel mould. Function description of vibration box:)1) Amplitude Display: Its function refers to whether the resonance between the ultrasonic oscillator and the steel mould is appropriate. Rotating the sound wave adjusting knob can change the reading. Generally adjust to below 50.2)Amperometer: Indicates the working current of the ultrasonic wave. The resonance state between the welding head and the system is usually 0.4-0.6A under no-load, which varies according to the output power. When loaded, it usually varies from 1.0-2.5A because of the pressing area and the complexity and size of the wheel.3)Power Output: The ammeter reading will change when the output power is adjusted to different file bits.4)Upper die speed: adjust the wheel speed. The bigger the number, the faster the speed; conversely, the lower the speed.5)Lower die speed: adjust the speed of ultrasonic steel die. The bigger the digit, the faster the speed is; on the contrary, the lower the speed is.6)Manual/automatic switch: when the automatic gear is set, the wheel and the steel mould run automatically; when the manual switch is struck, the wheel and the steel mould run under the control of the right foot pedal. When the foot pedal wheel and the steel mould start to work, the wheel and the steel mould stop running when the foot pedal wheel and the steel mould are loosened.7)Overload indication: The red indicator light is on, indicating that the equipment is overloaded. At this time, the machine should be stopped immediately. After checking the cause of the malfunction is eliminated, the work can be continued.8)Sound testing: The function is to test whether the ultrasound is normal. Press the sound wave test switch for 1 to 2 seconds to see whether the overload indicator is on and whether the reading of the ampere meter and ammeter is in the normal range.9)Power Switch: Control the whole power supply. Switch with red light, turn on red light)Installation of flower wheelWhen installing the flower wheel, the die holder must be placed in an upward position, the left cover plate of the flower wheel die holder must be removed, the flower wheel should be installed, the left cover plate of the die holder should be installed and the screw should be locked. This frame is a patent technology (such as the right picture). Lowering the flower wheel frame makes the flower wheel contact with the die. By adjusting the eccentric wheel, the flower wheel working face is parallel to the die working face.Flower wheel adjustment method 1) A4 paper can be placed in the press wheel and flower wheel, and then the upper and lower die speed buttons are adjusted to the scale 2 position to rotate the handle gently, then step down the flower wheel pedal, after the pedal, wait for the flower wheel to walk at least one circle, then release, take out the white paper, check whether the embossing pattern is balanced.2) When the embossing thread is unbalanced, first loosen the eccentric wheel locking screw on the left cover plate of the die holder, then rotate the eccentric wheel (clockwise, the flower wheel moves upward; counterclockwise, on the contrary, lock the eccentric wheel, repeat the above actions until balance.3) After adjusting the level of the flower wheel with A4 paper, please also adjust the lower screw limit of the nut to make the flower wheel contact with the steel mould. (Preventing the collision and wear of the wheel and the steel mould)4) Adjust the wheel pressure according to the thickness of stitching or knurling material. The pressure of thicker materials should be increased and vice versa.5) According to the different material, thickness and pattern complexity of the flower wheel, the force and strength are adjusted in three aspects to achieve the ideal fusing effect: (1) the speed of the flower wheel line; (2) the pressure of the flower wheel; (3) the size of the ultrasonic power.Be careful:ΔWhen the speed of the wheel is lower, the processing material takes longer time to receive ultrasonic energy, and the contact time between the wheel and the steel mould is longer, which makes it easier to fuse.ΔWhen the wheel pressure is high, the material receives more ultrasonic energy and is easier to fuse. (At the same time, the wear of the wheel to the die is also increased)6) Flower wheel inspection:The pattern of the flower wheel must be kept sharp and its hardness HRC60-61 degrees. Wear and rust of the wheel should not be used to avoid affecting product quality, or because the wheel pressure increases will lead to accelerated wear of steel die.7) Flower wheel pressure control:ΔThe pattern is complex and the pressure can be increased. The pattern is not sharp enough, so the pressure can be increased.For materials with high chemical fiber content (such as NYLON), the pressure can be reduced, whereas for TC cloth, the pressure can be increased.ΔThick material, pressure can be increased a little.ΔOn the premise of the same quality and the same processing speed, the smaller the wheel pressure, the better. (Low pressure, low wear of steel mould and flower wheel, long service life of equipment),debugging
1,According to the needs of users, different types of flower wheel can be installed to cut the pattern needed. When installing the flower wheel, the flower wheel rack must be in the lifting position, rotate the flower wheel, insert the pin on the chain into the pinhole of the flower wheel; lower the flower wheel rack, make the flower wheel contact with the horn rod, then install the flower wheel rack, tighten the fixed screw, check whether it is properly installed, and then it can be operated. When the flower wheel is dismantled, the reverse procedure is followed.
2,The Method of Adjusting the Pressure of Flower Wheel
The adjustment of the wheel pressure depends on the material and thickness of the fabric. Usually, the fabric with thicker texture and lower chemical fiber content needs more pressure.
3,Product Manufacturing Method
(1) The paper tape and film are respectively loaded into the guide groove and passed through the flower wheel and the press wheel.
(2) Put down the press wheel and the flower wheel, press the tape and the film.
, Operation and maintenance
(1) (The output cable and motor control cable plugs are respectively inserted into the output socket of the ultrasonic generator and the electrical and mechanical cable socket.)
(2) Connect the power cable of the ultrasonic generator directly to 220V power supply.2,Ultrasound examination before operation
(1) Press the "test" button, the apparent ammeter does not exceed 30% and can send out normal ultrasound, indicating that the machine is normal.
(2)Step down the foot of the control panel to ensure that the motor is running correctly (at this point, the pressure wheel and the flower wheel must be in the lifting position
(3) According to the material, thickness of the product, choose the appropriate wheel speed and vibrator speed (adjustable wheel speed knob and vibrator knob
(4)Place the product between the film and paper tape, press down the flower wheel and press wheel.
(5) Once you step down the control foot again, you can operate it.
3, Maintenance and Maintenance
(1) Do a good job of cleaning regularly to prevent paper scraps and material scraps from clogging the rotating parts of the machine. When the machine is not in use, shut down immediately and cut off the power supply
(2) Regular refueling and maintenance of machine transmission and air control system.
, Matters needing attention
1, Do not open the housing of the ultrasonic vibrator to avoid high-pressure injury or damage to the machine.
2,The machine must be grounded reliably.
3, When the ultrasonic generator is working, it is strictly forbidden to open the output terminal.
4, When the ultrasonic generator is working, the ammeter indication exceeds 30%, accompanied by insufficient power (phenomenon is no trimming, no perforation), the power should be switched off immediately, and the power can be turned on only after the cause of the fault is found out.
5, The machine works continuously for 12 hours.
6,When the machine is not in use, relax the pressure wheel, cut off the power supply, relax the flower wheel
7, The machine must be maintained by a specialist.Applicable products: Various chemical fibre fabrics, various artificial leather, non-woven fabrics, sprayed cotton, thermoplastic film, chemical plastic sheets Application of various kinds of ultrasonic products·Function of ultrasonic stitching machineIn addition to trimming the edge at the same time, the unilateral ridge has the effect of melting edge, which makes the edge smooth, rough and hairless, so as to meet the quality requirements.Hole-out; Hole-out of various patterns, and at the same time melt edge.Transfer printing; transfer printing paper or gold foil onto materials with bright colours that do not fall off.Welding; fusing two or more layers of material together, needleless wireless instead of sewing machine, with good welding strength·Opening; opening a single or multiple bars at the same time on the material, and making a melting edge treatment without hairs·Forming; according to the pattern of the flower wheel, at the same time making ridges, holes, prints, so that the product can be formed at one time. Ultrasound Applicable Materials·Chemical fibre cloth, nylon non-woven cloth, sprayed cotton. Pad plastic film and chemical plastic sheet. Various artificial leather, imitation leatherCharacteristic:Continuous processing, fast speed, mass production and turning angle: only changing the wheel can process all kinds of curved silver carp and point seam welding.Stitching: All kinds of fabrics are stitched directly by ultrasound without needle and thread, thus waterproof effect can be achieved.Lace: all kinds of leather / fabric can be pressed into arbitrary patterns by ultrasonic, and no burrStamping: It can be done on various kinds of leather/cloth with ultrasonic wave, which is fast and effective.Binding: of all kinds of leather / fabric edging processing by ultrasonic
Address:
Guzhuang Village, Benniu Town, Changzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Agriculture & Food, Apparel & Accessories, Industrial Equipment & Components, Manufacturing & Processing Machinery
Company Introduction:
Changzhou Changmei Ultrasonic Equipment Co., Ltd. is a professional research and production unit of ultrasonic lace machine, has many years of production experience, now has an independent finishing workshop, installation workshop, has formed a production and sales as one of the enterprises.
Our main products are: Ultrasonic lace machine series; Ultrasonic punching machine series; Ultrasonic plastic welding machine series; Ultrasonic sewing machine series; Ultrasonic non-woven fabric bag making machine; Ultrasonic folding machine; High-speed elastic belt reinforcement machine; Ultrasonic welding machine; Ultrasonic point drilling machine series; Ultrasonic mask machine; Ultrasonic shoe cover machine, etc. In addition, our factory can make all kinds of ultrasonic equipment, mold welding head and undertake various processing business according to the requirements of customers.
Our products are sold to the United States, Brazil, Ukraine, Mexico, Turkey, Malaysia, India, Russia and Vietnam, etc. We are forward to your calls or letters for discussing business.
