Basic Info.
Working Width
700mm-3400mm
Load Capacity
No Lemitted
After-sales Service
12months
Transport Package
All The Parts Will Be Packed in The Wooden Case an
Specification
corrosion-resistant stainless steel
Product Description
1. Applications:For impregnating, drying or thermosetting woven fabrics (70-420g/m2) made of cotton, polyester, cotton/polyester and other chemical fiber bends.2. Process Sequence:Entering → Cloth guider model (400mm type) →Two bowl slant padder →auto weft straightener →lower overfeeding→mechanical weft straightening →screw expanding→upper overfeeding→edge uncurling→ infra-red edge controlling→ clipping or pinning→drying & thermosetting→air cooling → declipping or depinning →water cooling drum→ plaiting and batching3. Main specifications:(8chamber for example, you can choose different chamber's number)- Nominal width: 3600mm
- Working width: 3400mm
- Machine color: nearly same as you need
- Heat source: natural gas
- No. of chambers:8 (each 3meters long)
- Width adjustment range: 700~3400 mm
- Machine speed: 10~100m/min
- Temperature of chamber: 100-220ºC
- Fabric held by: combined pin and clips of M type Hote brand
- Infeed upper overfeed range:-10% to 60%
- Infeed lower overfeed range: 10% to 30%
- Exit overfeed: -10% to 30%
- Edge controller: edge controller. The Hooks / Holder that are used to attach the Finger Uncurlers at the Entry will be thicker and harder so that the Uncurlers do not shake and vibrate.
- Delivery unit: plaiting(1500 mm long pile) and big batcher of dia 1500mm at exit.
- Temperature controller in each chamber. Temperature upto 220'C should be maintained in all chambers during process of 150 gsm 100% cotton fabric at 90 meters per minute for fabric width 3400mm.
- Chain tension pneumatic controlled
- One set of two bowl slant Padder.
- Driving system to be A.C. frequency variable synchronous drive
- system controlled by D. inverter.
- Cold air barrier materials for entry and exit slots
- Operating system to be PLC control with man machine interface.
- Temperature of each chamber is shown on the CONTROL
- BRIDGE and can be controlled individually.
- All bearings for chains filled with imported high temperature
- Grease GPL22xx
- The entry leveling frame is approx. 3000 mm.
- The exit chain length is 4670mm.
- There is digital meter counter at entry and exit
- Stenter clips are suitable for fabric edges of 420g/sqm with enough grip to hold the wet fabric up to 3400 mm wide fabric .
- Two motors is equipped in each chamber (7.5kW each)
- MOTORS for circulation fans are controlled by inverters.
- Machine is painted keeping EXPORT QUALITY STANDARDS.
- PLC to be SP7 series imported from SE of Germany, inverters
- for circulation fans and main drive from Da.
- Installed power: approx. 185 kW
- TWIN AIR CIRCULATION SYSTEM IN NOZZLES wherein air circulation on the upper and lower nozzles can be controlled individually by inverters. nozzles type almost same as Monforts, thickness 1mm,holes 14x15mm.Temperature difference across the width will not be over+/-2 centigrade degree.
- With 2-finger and 3- finger uncurller
- SINGLE motor drive system for chain, the chain drive motor is 22KW.
- Standard doors for the drying chambers
- Burners for the drying chambers to be from Ma burner.
- Clips and Chain shall be of Hote brand.
- The supplier will provide extra rock wool (150kg/m3 )on the chamber floor, thickness of the floor insulation material will be around 150mm .
- Banana roller at the exit to eliminate wrinkles
- Thickness of insulation of doors and roof is 150mm. Steel sheet thickness inside insulation panels is 1mm and outside is 1,5mm.
- Thickness of sheet used for entry frame is 4mm, delivery frame 6mm, guide rail 6mm.
- Delivery unit & main driving shaft and circulation fan bearings are from S. brand .
- Padder roller dia is 450 mm and the shore hardness is 100 and the idle roll is 450mm and the shore hardness is 85.padder drive should be 15kw, There is one banana roller inside the padder. With padder bypass option. Pressure sensor instead of ball type sensor, level control system..
- Dia of the guide rolls is 180 mm. All rollers should be 304ss except the shafts Q-235A
- Cloth guider model KF2020(finger length:400mm )at the entry
- With water cooling drum covered by 304ss, Diameter of the drums are 570mm.thickness is 2mm.
- With one air-cooling zone, motor is 5.5kw, the width of air-cooling zone around 1m.
- Two exhaust motors should be 4 kw with powerful exhausting effect at the speed of 90m/min of 150GSM 100% COTTON fabric of width 3400mm and being controlled by inverter
- .Gas consumption is around 70 cubic meter/hour at the speed of 90m/min of 150GSM 100% COTTON fabric of width 3400mm
- Capacity of exhaust fan is 10,000 cubic meter/hour and capacity for the circulation fan is 16000 cubic meter/hour .Fan Motor rpm is 1440.The RPM display meter and control button should be installed on the control bridge.
- Maximum capacity of evaporation is 1400Kg/hour.
- With depinning protection system.
- With anti-statics device on plaiter and batcher separately.
- Padder trough is of SS 316 and liquor capacity maximum 75 liters
- 7 motorized width adjustment of 550W,spindle nuts should be synthetic material made.
- All cables between panel to machine up to seven meter length is included in the scope.
- With traverse device. The gears inside the Shifting Roller Gearbox will be made of hard metal.With the safety device on the batcher system.
- Attached spare parts are included in the supply scope.
- With all back up and image file of PLC program, touch panel back up and inverter parameters soft and hard copies after handing over the machine.
- Two A.C with the electric cabinet.Unwinding will be done from batcher and trolley at entry
- There are two scroll rollers between infeed and overfeed rollers..
- Padder with safety frame.
- The fabric between chain exit and batcher should be auto synchronization through one extra dancing roller. One speed meter and two buttons should be fixed on the entry frame.
- Padder screw roller should be inverter controlled.
- One set of China made auto weft straightener with 8 cameras.
4.PARTS PREPARED BY THE CUSTOMERS4.1 Bricks or fire-bricks and insulating material (resisting heat up to 220ºC) to be laid under the base of the chambers.4.2 Exhaust pipes outside the chambers4.3 Compressed air source: 0.6 Mpa4.4 Gas pipe, a DG100 stop valve, a pressure stabilizing valve and a pressure gauge out- side the machine.
Address:
Jingdong Street Qinyan Liu C Dist. 29 Building 3-402, Jinhua, Zhejiang, China
Business Type:
Manufacturer/Factory
Business Range:
Arts & Crafts, Construction & Decoration, Electrical & Electronics, Furniture, Health & Medicine, Lights & Lighting, Manufacturing & Processing Machinery, Sporting Goods & Recreation, Tools & Hardware, Toys
Company Introduction:
Sales of metal materials; Sales of metal products; Sales of mechanical equipment; Sales of intelligent unmanned aerial vehicles; Lamp sales: Sales of toys, animation and entertainment products; Sales of electronic products; Technical services, technical development, technical consultation, technical exchange, technology transfer and technology promotion; Sales of plastic products; Sales of raw and auxiliary materials for shoemaking; Wholesale of auto parts; Sales of mechanical parts and components; Wholesale of jewelry; Sales of Arts and crafts and etiquette supplies (except ivory and its products); Clothing wholesale; Hair accessories sales; Sales of daily necessities; Luggage sales; Daily wood products sales; Sales of special packaging equipment; Automobile decoration products sales, shoes and hats wholesale; Sales of labor protection articles; Sales of manufacturing machinery; Wholesale of cosmetics; Sales of personal hygiene products; Sales of special labor protection articles; Calculator equipment sales; Sales of leather products; Sales of pumps and vacuum equipment; Industrial robot sales; Sales of mechanical and electrical equipment; Sales of agricultural, forestry, animal husbandry and fishery machinery accessories; Fishery machinery sales, musical instrument spare parts sales; Sales of office equipment (except for projects subject to approval according to law, business activities shall be carried out independently according to law with business license).