Basic Info.
Application
Cleaning, Detergent, Cosmetics, Drinks, Skin Care Products, Dairy Products, Hair Care Products, Oil, Vegetable, Fruit, Fish, Meat
Type
Filling and Sealing Machine
Forming Species
Blister Forming
Forming Function
Forming, Filling, Seal
Packaging Material
Bamboo, Wood
Transport Package
Wooden Case
Product Description
Automatic filling machineThe working principle of the filling machine
The bottle unscrambler arranges the bottles into rows and then enters the position of the aliquot tray in turn, passes through the gap of the aliquot tray, and when the bottle stops, the filling head drops into the bottle for filling, filling 2 bottles at a time. The halving plate moves intermittently. Each time the turntable rotates through 2 stations, two bottles are sent forward, and then it stops to enter the gap of the halving plate. The lids are arranged in rows by the electromagnetic oscillation hopper, and the mouths all go up into the cover channel. In the rail, the lower mouth of the falling cover rail is directly opposite to the center of the gap of the dividing plate. After the bottle enters the gap of the dividing plate, it rotates with the dividing plate, so that the bottle mouth of each bottle can take away the bottle at the lower end of the bottle cover rail. Cap and put it on the mouth; when the bottle with the cap on enters the sealing position with the rotation of the aliquot disk, the sealing seat will drop, and the cap and the bottle mouth will be screwed tightly. The sealed bottle will be sent to the bottle through the rotation of the aliquot disk In the bucket.
Filling is the use of high-precision cam structure to complete the filling and capping process, touch screen operation, program setting production speed, stainless steel pump filling, high filling accuracy, easy adjustment of filling volume, can realize no bottle no filling, safety protection Good performance. Scientific design, compact structure and convenient operation.
The capping head is designed with a constant torque and the torque is adjustable. When the cap is tightened, the capping head will automatically slip, effectively protecting
The working principle of the labeling machine
*Core working principle: the bottle separating wheel separates the products and puts them on the conveyor belt, the sensor detects the product passing, and sends back a signal to the labeling control system. At the appropriate position, the control system controls the corresponding motor to send out the label and attach it to the product to be applied. At the label position, the product flows through the labeling device, the labeling drive drives the product to rotate, the label is rolled, and the attachment of a label is completed;
*Operation process: put the product (put it in the blanking box) -> separate the product and put it on the conveyor belt (equipment automatic realization) -> product delivery (equipment automatic realization) -> labeling (equipment automatic realization) -> covering Labeling (automatically realized by equipment)->Collect labeled products.
1. Working principle
The bottle feeding tray arranges the bottles into rows and then enters the star screw in sequence, and enters the gap of the sub-tray through the star screw. When the bottle stops, the filling head drops into the bottle for filling, filling 2 bottles at a time. The halving plate moves intermittently. Each time the turntable rotates through 2 stations, two bottles are sent forward, and then it stops to enter the gap of the halving plate. The lids are arranged in rows by the electromagnetic oscillation hopper, and the mouths all go up into the cover channel. In the rail, the lower mouth of the falling cover rail is directly opposite to the center of the gap of the dividing plate. After the bottle enters the gap of the dividing plate, it rotates with the dividing plate, so that the bottle mouth of each bottle can take away the bottle at the lower end of the bottle cover rail. Cap and put it on the mouth; when the bottle with the cap on enters the sealing position with the rotation of the aliquot disk, the sealing seat will drop, and the cap and the bottle mouth will be screwed tightly. The sealed bottle will be sent to the bottle through the rotation of the aliquot disk In the bucket.
Filling is the use of high-precision cam structure to complete the filling and capping process, touch screen operation, program setting production speed, stainless steel pump filling, high filling accuracy, easy adjustment of filling volume, can realize no bottle no filling, automatic rejection Function, safety protection performance is good. Scientific design, compact structure and convenient operation.
The capping head is designed with constant torque and the torque is adjustable. When the cap is tightened, the capping head will automatically slip, which effectively protects the appearance of the cap.
Automatic Capping machineFeatures:
Automatic turntable capping machine
The XG-300 capping machine is mainly composed of several parts such as rational cap, capping, bottle conveying, capping, lifting, conveyor belt, and rejection mechanism. The bottle conveying is controlled through the man-machine interface. The capping speed is fast, as fast as 300 bottles/min. , Strong adaptability, can be screwed tightly for bottle caps of different shapes, and has the advantages of good tightness and consistency. Its big advantage is that each transmission part is controlled by a separate motor, which is easy to adjust, durable and reliable. Other similar products adopt synchronous belt or sprocket transmission mode, which is easy to be damaged or not tightly screwed.
Host equipment:
Cap arranging part: the pneumatic distribution method only needs to adjust the air pressure value of each part for different bottle caps, the replacement time is short, and the outer diameter of the bottle cap (such as the outer diameter of 30-50mm) does not need any adjustment.
The part of the cap drop: adopts the slideway flip mode, the action of the upper cap mechanism is controlled by the optical fiber switch, and the bottle sleeve is tightened on the bottle with the Tai spring.
Bottle conveying part: the timing belt speed can be adjusted steplessly, directly digitally set on the man-machine interface, with simple and intuitive speed adjustment, the bottle conveying timing belt speed should be adjusted to be consistent with the production line speed.
Capping part: Three groups of capping wheels are used to rotate the cups. The three groups of capping wheels are controlled by 6 motors with frequency conversion, which can independently and steplessly adjust the speed, and directly set the value on the man-machine interface.
Lifting part: automatic lifting to adapt to different production lines, different bottle heights and different bottle shapes.
Transmission belt part: adopts plastic flat-top conveyor chain transmission, stepless speed regulation through frequency converter, and the conveyor belt speed and height match the conveying speed of the cover machine.
Rejection device: It is controlled by optical fiber electric eye and electromagnetic induction switch, which can reject unqualified products such as feeding cover and no cover.
Technical Parameters:
The following are the technical parameters of the standard model. Other special requirements and functions can be customized.
Host size (mm): 998*628*1438;
The size of the upper and lower cover machine: 1548*820*1780;
Applicable capping speed: 0-300 bottles/min (related to product size);
Applicable cover diameter (mm): diameter: 10 ~ 60, 60 ~ 100;
Applicable cover height (mm): diameter: 10~50;
Applicable bottle height (mm): 40~280;
Working voltage: 220V 50HZ
Automatic round bottle labeling machine1. Basic use:
*Usage: To realize the automatic attachment of self-adhesive labels and self-adhesive films on the circumferential surface and micro-cone surface of the product;
*Function: improve the efficiency of product labeling and film attaching, accurate attaching position, good quality, high stability; avoid manual labeling, low film efficiency, attaching skewed, blistering and wrinkles, irregular attaching positions, etc. A series of problems; effectively reduce product costs, improve the aesthetics of product logos, and enhance product competitiveness.
2. Scope of application:
*Applicable labels: self-adhesive labels, self-adhesive films, electronic supervision codes, barcodes, etc.;
*Applicable products: products that require labels or films to be attached to the circumferential surface and micro-cone surface;
*Application industry: widely used in food, toys, daily chemical, electronics, medicine, hardware, plastic and other industries;
*Application examples: PET round bottle labeling, plastic bottle labeling, mineral water labeling, glass round bottle, etc.
3. Product advantages:
*High labeling accuracy, good stability, smooth labeling, no wrinkles and no bubbles;
*It can comprehensively realize the circumferential positioning and labeling of round bottles, small taper bottles, and square bottles, and realize one machine with multiple functions. It can be used for labeling production by special machine, and it is also suitable for labeling production of multiple varieties;
*The labeling speed, conveying speed and bottle separating speed can realize stepless speed regulation, which is convenient for production personnel to adjust according to actual needs;
*Using bottle stand-up labeling, it can be produced on a stand-alone machine or connected to an assembly line to realize unmanned labeling production;
*Sturdy mechanical structure and stable operation;
*With automatic bottle separation function, excessive bottle storage buffer function, circumferential positioning and labeling function, each function can be freely selected through the man-machine interface;
*The ingenious design of mechanical adjustment part structured combination and label winding, easy to fine-tune the freedom of labeling position (completely fixed after adjustment), which makes the conversion between different products and label winding simple and time-saving;
*With no objects, no labeling, no label automatic correction and automatic detection functions;
*The main material of the equipment is stainless steel and aluminum alloy, the overall structure is firm and beautiful;
*Using standard PLC + touch screen + stepping motor + standard sensor electric control system control, high safety factor, convenient use and simple maintenance;
*Complete equipment supporting materials (including equipment structure, principle, operation, maintenance, repair, upgrade and other description materials), to provide sufficient guarantee for the normal operation of the equipment;
*With production counting function, production number setting prompt function.
*Optional functions: Hot coding/printing function Automatic feeding function (combined with product consideration) Automatic feeding function (combined product consideration) Add labeling device Circumferential positioning labeling function Other functions (According to customer requirements).
4. Working process:
Instructions:
*Core working principle: After the bottle-separating mechanism separates the product, the sensor detects that the product has passed, and sends back a signal to the labeling control system. The control system controls the corresponding motor to send out the label at an appropriate position and attach it to the product to be labeled. Flowing through the labeling device, the labeling belt drives the product to rotate, the label is rolled, and the attachment of a label is completed;
*Operation process: release product (can be connected to the assembly line) -> product delivery (equipment automatic realization) -> product separation (equipment automatic realization) -> labeling (equipment automatic realization) -> labeling (equipment automatic realization) -> Collect labeled products.