Basic Info.
After-sales Service
Provided
Certification
CE, MET, SA8000, ISO9001
Automatic Grade
Automatic
Application
Milk, Yogurt, Milk Powder, Cheese
Specification
304, 316L, Ti1
Product Description
HIGH PRESSURE HOMOGENIZER 1. MAIN FUCTIONS:
1.1 Lubricating systemThe selection of high-pressure oil-resistant hoses, the use of forced injection type and splash type combined lubrication system, under the same production conditions, the oil temperature can maintain a relatively stable temperature, and the oil viscosity is not easy to dilute, continue to play a better lubrication effect; At the same time, the circulating cooling system is used to greatly reduce the temperature of the transmission box and reduce the loss of lubricating oil. (Note: The forced injection system, also known as the anti-lock system, is directly injected into the middle of the bearing bush through a high-pressure oil-resistant hose, so that the contact surface between the bearing bush and the crankshaft all forms a lubricating surface, changing the traditional way of using the middle of the bearing bush and the crankshaft contact surface without direct oil lubrication, resulting in the transmission box temperature rise too high defects.)
1.2 Driving boxCrankshaft made of alloy ductile iron and special alloy steel, wear-resistant, long service life; The crankshaft transmission adopts Huff type and middle support structure (it avoids the accumulation of stress caused by the crankshaft working for a long time), which is modular, reasonable in structure and easy to maintain; The drive shaft and crankshaft are driven by bevel gear at low speed, with low noise and good stability. The cover of the transmission box is sealed with O type, and the sealing effect is good. Transmission box refueling is easy and convenient, more humane.
1.3 Easily damaged partsHomogeneous valve, check valve, plunger made of special alloy steel, with wear resistance, impact resistance, long service life characteristics, while adapting to any disinfection process (including CIP), in special cases, homogeneous valve, check valve can be used tungsten alloy steel or ceramic materials, can also adapt to any disinfection process. All kinds of sealing materials have the characteristics of wear resistance, non-toxic, high temperature resistance and long service life. (Note: homogeneous valves, check valves, plungers, seals have reached the international advanced level, can completely replace imports) the replacement of wearing parts worry, labor saving, simple (replacement of plunger, plunger sealing ring and other parts do not need to disassemble the pump body).
1.4 Shape structure of homogenizer body The high pressure sealing gland of the pump body adopts a square gland, which has high strength and better sealing effect. The fastening nut is a cap nut with harmonious appearance and beautiful appearance. Pump valve body, material channel parts are in line with food hygiene standards, reach the system
Drug standards. The inlet and outlet pipe fittings are connected with the pump body and the valve body by flexible joints, which is convenient for pipeline installation and disassembly. The pump valve body is subjected to special solution heat treatment, which enhances the flexibility of the pump valve body and greatly improves the service life.
1.5 Homogenizer mode
Homogenizer (high pressure pump) are horizontal models, good stability, the shell is made of 304 stainless steel.(Note: the front and two sides are equipped with moving doors, operation, maintenance, maintenance without removing the shell, shell without burrs and sharp edges)1.6 Energy saving The homogenizer (high pressure pump) is designed based on low energy consumption and high efficiency. Through forced cooling injection system, it has obvious energy-saving effect under the same production conditions.
2. Technical ParameterModel | Capacity(L) | Max Pressure (MPa) | Working Pressure (MPa) | Power (KW) | Weight (kg) | Size(cm) | Frequency converter |
JZH1000-25 | 1000 | 25 | 0-20 | 7.5/11 | 700 | 88*73*88 | Yes / No |
JZH1000-30 | 1000 | 30 | 0-24 | 11 | 830 | 140*90*100 | Yes / No |
JZH1000-45 | 1000 | 45 | 0-36 | 15 | 830 | 140*90*100 | Yes / No |
JZH1500-30 | 1500 | 30 | 0-24 | 15 | 830 | 140*90*100 | Yes / No |
JZH1500-60 | 1500 | 60 | 0-48 | 30 | 1200 | 145*95*110 | Yes / No |
JZH2000-25 | 2000 | 25 | 0-20 | 15 | 1200 | 145*95*110 | Yes / No |
JZH2000-30 | 2000 | 30 | 0-24 | 18.5 | 1200 | 145*95*110 | Yes / No |
JZH2000-45 | 2000 | 45 | 0-36 | 30 | 1200 | 145*95*110 | Yes / No |
JZH2500-40 | 2500 | 40 | 0-32 | 30 | 1800 | 155*110*115 | Yes / No |
JZH3000-25 | 3000 | 25 | 0-20 | 22 | 1800 | 155*110*115 | Yes / No |
JZH3000-30 | 3000 | 30 | 0-24 | 30 | 1800 | 155*110*115 | Yes / No |
JZH3000-40 | 3000 | 40 | 0-32 | 37 | 1800 | 155*110*115 | Yes / No |
JZH3500-40 | 3500 | 40 | 0-32 | 45 | 2200 | 170*115*127 | Yes / No |
JZH3500-50 | 3500 | 50 | 0-40 | 55 | 2200 | 170*115*127 | Yes / No |
JZH4000-25 | 4000 | 25 | 0-20 | 30 | 1800 | 155*110*115 | Yes / No |
JZH4000-30 | 4000 | 30 | 0-24 | 37 | 1800 | 155*110*115 | Yes / No |
JZH4000-40 | 4000 | 40 | 0-32 | 45/55 | 2200 | 170*115*127 | Yes / No |
JZH5000-25 | 5000 | 25 | 0-20 | 37 | 1800 | 155*110*115 | Yes / No |
JZH5000-30 | 5000 | 30 | 0-24 | 45 | 2200 | 170*115*127 | Yes / No |
JZH5000-40 | 5000 | 40 | 0-32 | 55 | 2200 | 170*115*127 | Yes / No |
JZH6000-25 | 6000 | 25 | 0-20 | 45 | 2200 | 170*115*127 | Yes / No |
JZH6000-30 | 6000 | 30 | 0-24 | 55 | 2200 | 170*115*127 | Yes / No |
JZH6000-40 | 6000 | 40 | 0-32 | 75 | 3000 | 200*125*128 | Yes / No |
JZH7000-25 | 7000 | 25 | 0-20 | 55 | 2800 | 200*120*130 | Yes / No |
JZH7000-35 | 7000 | 35 | 0-28 | 75 | 3500 | 200*160*145 | Yes / No |
JZH7000-45 | 7000 | 45 | 0-36 | 90 | 3500 | 200*160*145 | Yes / No |
JZH8000-25 | 8000 | 25 | 0-20 | 55 | 2800 | 200*120*130 | Yes / No |
JZH8000-30 | 8000 | 30 | 0-24 | 75 | 3500 | 200*160*145 | Yes / No |
JZH8000-40 | 8000 | 40 | 0-32 | 90/110 | 3500 | 200*160*145 | Yes / No |
JZH9000-25 | 9000 | 25 | 0-20 | 75 | 3500 | 200*160*145 | Yes / No |
JZH9000-40 | 9000 | 40 | 0-32 | 110 | 4200 | 180*160*155 | Yes / No |
JZH10000-25 | 10000 | 25 | 0-20 | 75 | 3500 | 200*160*145 | Yes / No |
JZH10000-30 | 10000 | 30 | 0-24 | 90 | 3500 | 200*160*145 | Yes / No |
JZH10000-45 | 10000 | 45 | 0-36 | 132 | 4300 | 200*155*140 | Yes / No |
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3. COMPANY INTRODUCTION :
Shanghai Changlong established in 1996, specialized in designing and researching various series of :
A--Plate heat exchanger and tubular heat exchanger
B--Plate type sterilizer (Pasteurizer & UHT)
C--Tubular type sterilizer (Pasteurizer & UHT)
D--Homogenizer & Vacuum Degasser & Separator unit
E--CIP cleaning system
F--Stainless steel tanks and vessels etc for dairy / juice / coconut milk/ tomato paste processing lines
Shanghai Changlong Industrial Equipment Co.,Ltd
4. BUYING GUIDE : 1-Fresh Milk Sterilizing Technology :
5ºC inlet→45ºC Cream Separator →65ºC homogenizer →85-95ºC Sterilizing, holding : 30S →5ºC Storage Tank / Filling Machine
2-Coconut Milk Sterilizing Technology : :
5ºC inlet→{ 45ºC Cream Separator } →65ºC homogenizer →85-95ºC Sterilizing, holding : 30S →5ºC Storage Tank / Filling Machine
3-Stirred Yoghurt Sterilizing Technology :
5ºC inlet→65ºC homogenizer →95ºC Sterilizing, holding : 300S →43ºC fermentation tank
4-Ice cream Sterilizing Technology : :
45ºC inlet→65ºC homogenizer →85ºC Sterilizing, holding : 30S →6-8ºC aging tank
5-Fresh Juice Sterilizing Technology : :
25ºC inlet→{ 65ºC homogenizer , selectable } →85ºC Sterilizing, holding : 35/40S →35ºC storage tank / filling machine
6-UHT Juice Sterilizing Technology : :
25ºC inlet→{ 65ºC homogenizer , selectable } →135ºC Sterilizing, holding : 5S →35ºC→88ºC filling machine →40ºC return back cooling .
7-Juice & Milk Aseptic UHT Sterilizing Technology :
Juice : 25ºC inlet→65ºC homogenizer →137ºC 5S →25ºC Aseptic Filling
Milk : 5ºC inlet→65ºC homogenizer →pre-heating 98ºC 30S →Sterilization 137ºC 5S →25ºC Aseptic Filling 8-Juice / Beverage UHT Sterilizing Technology :
25ºC inlet→65ºC homogenizer →125ºC 5S / 137ºC 5S →85ºC hot filling machine .
9-Tomato paste HTST Sterilizing Technology :
35ºC inlet→115ºC 60S →50-85ºC hot filling machine .
10-Tomato paste Aseptic HTST Sterilizing Technology :
35ºC inlet→70ºC pre-heating -- 115ºC 45S →3ºC BIB bag filling machine .5. FAQQ1:Which city are you in? How can I get to your factory? Are you a trading company or factory? A1: We are in Shanghai. China . It will take 1 hour from PVG and HongQiao Airports to our factory . We are manufacturer with trading branch office . Manufacturing scope is mainly for Dairy, Juice and Beverage Heat Exchanger, UHT Pasteurizing Equipment, CIP cleaning system and pre-treatment processing line design &producing &installation . We have been offering turnkey solutions with more than 20 years experience. Q2: Why is your price higher than others? A2: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference.Q3: What is the equipments delivery time? A3: Normally 30-60 working days depends on different machines, Heat Exchagner making period : within 15 working days . Plate UHT Pasteurizer making period : within 30 working days .Aseptic UHT sterilizer making perlod : within 50 working days .Homogenizer and CIP cleaning system making perlod : within 40 working days .Q4: How to install your machines when it arrives? How much the cost?A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed. Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer fee USD300/-day/person.Q5: How long time for installation and testing ?A5: Subject to machines and the situation in your factory. If everything is
ready, it will take about 5 days for installation, and 5-10 days for testing and training . Q6: How about the spare parts? A6: We will send one year enough easy-broken spare parts together with the machines for free, Q7: What is your guarantee?A7: We have one year guarantee sine the equipment is Acceptable debugging and supplying life-long technical support. Our service also including machine maintain and spared parts .Q8: What is your payment term?A8: Single equipment payment item : 50%T/T as advance payment, then 50% TT should be pald before shipping. ( L/C is also supported ) . The turkey processing line payment item : 40%T/T as advance payment, then 60% TT should be paid before shipping.
Address:
No. 1555 Xiaonan Rd, Nanqiao Town, Fengxian District, Shanghai, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Established in 1996, Shanghai Changlong Lndustrial Equipment Co., Ltd. is an enterprise specialized in designing and researching various series of plate type(tubular) heatexchangers, plate type (tubular) whole set sterilizer units, ice cream shole set equipment, concentrators, degassing units, tanks and vessels etc, . Providing achain of services including design, manufacturing, installation, commissioning and training etc. For the equipment and projects. Thanks to its richexperience in the production of heat exchangers and sterilizers, the company has become a leader in the industry of heatexchangers and sterilizers. The products are widely applied indairy, fruit beverage, brewage, chemical industry, electricpower and agriculture etc. Industries.
Shanghai Changlong Industrial Equipment Co., Ltd. Has many designers specialized in the application of heat exchangers and sterilizers, invites experienced experts from dairy industry as technical consultants and employs professiona engineers to design the series units, so as to guarantee safe and reliabgle operation of the equipment.
The feeding pump automatic control device of the sterilizer, the nozzle device of the degasser and the heat exchange stheet designed by the company have been granted nationalpatents. The registered trademarks approved by State Administration for Industry & Commerce have been applied in 45 industries, and under the approval of China Council for the Promotion of International Trade, they have been success fully registered in Russia and Japan etc. Countries.
Changlong products have passed the inspection by National Quality Supervision and Inspection Center, and the product quality is guaranteed due to strict implementation of ISO9001: 2015 international quality management system. Some products have been awarded Technical Results Transformation Prize fo Shanghai and New Product PLan Prize of Shanghai. Now Changlong Enterprise has become a high-tech enterprise.
Changlong products not only enjoy high reputation in the country, but also have been exported to Germany, Japan, Australia, Russia, Southeast Asia and MID East etc. Countries and areas. It has also established Australia Changlong Company in Australia, Which has made it more convenient and prompt to push domestic products to the world.