Basic Info.
Automation
Semi-Automatic
Trademark
Shandong Kangtailong
Transport Package
Container
Specification
Customization
Product Description
Overview of KTLFS series of fully enclosed animal waste incinerators
Section 1 Main characteristics and application scope of incinerator
KTLFS series of animal waste incinerators is Shandong Kang Tai long Intelligent equipment Co., Ltd. to introduce the world's advanced animal carcass incinerator technology, and organize technical experts to tackle key problems, develop and develop the animal waste incineration treatment equipment with independent intellectual property rights. The equipment has the characteristics of complete closure, small volume, high incineration efficiency, reasonable technology, leading technology and high degree of innocuity. It is an ideal garbage treatment equipment for all kinds of hospitals, hotels, stations, large commercial institutions, enterprises and institutions. Main features:
1. uses gasification incineration technology, suitable for burning small animal carcasses, or decomposed large animal carcasses, etc.
Animal carcasses produced every day can be incinerated once 2. by gasification incineration.
3. the use of gasification incineration, mixed incineration, burnout treatment and other technologies, so that smoke exhaust, smoke and dust content and so on below the national emission standards.
4. adopt completely closed operation, suitable for handling infectious medical waste and avoiding secondary pollution.
5. small volume and small area.
6. the series of incinerators are divided into fuel and gas, users can adopt different types according to their needs.
Section II Technical Characteristics of Incinerators
KTLFS series of animal waste incinerators adopt the most advanced primary pyrolysis gasification + secondary incineration + burnout treatment. The primary combustion chamber of the incinerator is designed because of the use of gasification incineration technology to make the furnace temperature from 200ºC to 400ºC, the waste in the incineration process will not produce melting block, slag block, sintering and other problems. Compared with direct gasifier and other furnaces, the amount of dust produced by gasifier is very small, and there are secondary incineration burner and circumferential air supply device in the secondary mixed incinerator room. Under the high temperature, the combustible gas in the flue gas can be fully burned, and the gas produced by the gasifier can be fully mixed with the air for high efficiency, so as to prevent the escape of carbon in the flame and the occurrence of late burning. When the flue gas enters the high-temperature burnout chamber, it uses tangential entry and combustion-supporting air tangential entry, so that the flue gas can be fully burned again in the burnout chamber, and the flue gas can be dusted by rotating air flow. The flue gas purification system is equipped with calcium hydroxide filter brick to neutralize the acid gas to achieve the purpose of adsorbing acid gas and purifying tail gas. and reduce the harmful components in the flue gas below the national standard specified value such as "hazardous waste incineration pollution control standard (GB18484-2001)".
The operation control of the incinerator adopts automatic program control, which reduces the labor degree of the workers. The design of the incinerator door and the ash cleaning door all adopt the fully sealed structure in the form of sub-mother mouth. When the incinerator is completely isolated from the outside of the furnace, it forms negative pressure combustion, and eliminates the possibility of secondary pollution, especially the treatment of infectious dangerous animal carcasses, which can show its unique advantages.
Installation of animal waste incinerators
Animal waste incinerators should be installed indoors, the ground should be leveled before installation, and the installation platform should be prefabricated on the ground (as shown in figure 4). Both sides and back of the incinerator should be more than 1 meter from the wall for easy maintenance.
After the chimney is installed, use the cable fastening to prevent the tilt due to the strong wind (Fig .5).
connection check of the circuit. The power supply of the animal waste incinerator is 380 V or 220 V,50HZ, connect the power supply according to the requirements of the circuit diagram, and the incinerator circuit should connect the ground wire to prevent the leakage accident. Before the incinerator starts, carefully check the connection of the wire to see if there is any wrong connection, leakage phase.
connection check of oil circuit system. Except for the inlet and return oil of the burner, use the burner with its own hose, the other pipes must use copper pipe or steel pipe. Pipe fittings joints are not allowed to leak oil places, found that there is leakage of oil should be timely measures to plug leakage.
Incinerators
100CM thick
Figure 4
Section III Use of Animal Waste Incinerators
loading of animal waste. After opening the furnace door, put the bagged animal waste into the furnace, each input should not exceed 80% of the total volume of the combustion chamber, and the animal waste should be kept more than 30CM away from the burner spray on the right front side, so as to prevent the blockage from causing the burning unobstructed, reduce the combustion efficiency and damage the burner.
Be careful not to let the garbage be stacked centrally, so as not to cause the burning air to be unable to circulate and make the combustion incomplete. Make sure there is no large amount of organic combustible items (such as gasoline, kerosene, etc.) in the garbage.
Plastic waste should be as far away as possible from the nozzle, to avoid direct combustion can not fully burn out and produce a large amount of black smoke.
II. Closure of furnace doors. The bolts of the furnace door should be tightened before the ignition starts. Use diagonal tightening instead of unilateral tightening to avoid door closure
Smoke from the door.
III. Ignition and combustion.
Check for electricity before ignition.
Before each use, the tank oil quantity should be checked, and the inlet and return oil valves should be opened. (Light diesel oil of 0# or -10# and -20# must be used depending on the temperature, otherwise it will cause the burning to be insufficient because the fuel is not clean to block the oil path and the injector. )
Check the button position of the electronic control cabinet door, all buttons should be in the "manual" position.
The air volume of gasification chamber, secondary combustion chamber and burnout chamber should be adjusted according to different types of garbage in time, and the air volume of combustion chamber should be reduced as far as possible when starting.
ignition combustion using manual mode. ensure that the temperature of the secondary combustion chamber rises to 400ºC after starting the vaporization chamber incineration burner.
The adjustment of the fan air door, the fan inlet should be installed with a net cover to avoid sundries being inhaled in the fan will fan blade damage, the air inlet air door should be in the full open position.
Do not power off immediately after automatic shutdown. Because the furnace temperature is very high at that time, the shutdown of the fan will be caused after the power failure, so that the burner can not be cooled, and the high temperature will cause damage to the nozzle of the burned burner and the high pressure ignition line.
In the event of an emergency (deflagration in the furnace, etc.), the emergency shutdown switch should be pressed immediately to implement the emergency shutdown.
Whether the normal combustion is finished, or the emergency shutdown furnace is not allowed to turn off the power immediately, that is, stop the burner fan rotation, to prevent the burn out of the burner due to high temperature.
Incineration temperature should be detected at any time when incineration. When garbage is less, the timing should not be less than 1 hour to ensure that the garbage is completely burned.
When burning garbage, it is forbidden to open the open door and open the furnace door before the end of incineration, so as not to cause the open fire to expose and burn the personnel and the high temperature to cause the upper burner of the furnace door to be burned down, and the outside causes air pollution.
Each ash cleaning should be 8 hours after the completion of incineration, so that the furnace ash temperature down, to avoid high temperature caused by personnel scald.
Daily maintenance of animal waste incinerator
The oil circuit and power supply master switch should be turned off when long term stop.
Clean oil cup filter regularly to avoid clogging. Change -10# or -20# diesel oil in time with the change of external temperature.
Every 2-3 months, open the ash cleaning door of the burnout dust removal chamber (secondary combustion chamber) and clean up the dust inside.
Change filter bricks in flue gas cleaning room regularly [Ca (OH)]2(About 12 months).
Regular maintenance of burners (see instructions).
Maintain lubricating fan regularly to ensure normal operation.
Technical parameters of incinerator
Technical parameters of incinerator
Table I
Type Projects | 30 | 50 | 150 | 300 | 500 |
Incineration capacity | 20-30KG per session (3-6 times per day) | 30-50KG/times (3-6 times per day) | 100-150KG/times (3-6 times per day) | 200-300KG/times (3-6 times per day) | 300-400KG/times (3-6 times per day) |
Incinerator size m (L ×H×B) | 1.45×0.9×1.75 | 1.8×1.15×3 | 2×1.4×3.5 | 2.2×1.4×3.8 | 3×2×4.8 |
(MM) size of garbage feed | 480×600 | 620×800 | 760×960 | 900×1100 | 1080×1280 |
Chimney (MM) | Ø280 outside | Ø280 outside | Ø300 outside | Ø400 outside | Ø460 outside |
Fan draft | 0.37 kw | 0.37 kw | kw 0.5 | 1.1 kw | 1.1 kw kw 0.55 |
Fuel burner | Power 0.11 kw, fuel consumption 4-6KG/ h | Power 0.11 kw, fuel consumption 4-10KG/ h | Power 0.11 kw, fuel consumption 4-10KG/ h | Power 0.22 kw, fuel consumption 7-14KG/ h | Power 0.22 kw, fuel consumption 7-14KG/ h |
Reburning burner | Power 0.11 kw, fuel consumption 4-6KG/ h | Power 0.11 kw, fuel consumption 4-10KG/ h | Power 0.22 kw, fuel consumption 7-14KG/ h | Power 0.37 kw, fuel consumption 10-20KG/ h | Power 0.37 kw, fuel consumption 15-26KG/ h |
Operating voltage | 380V or 220 V | 380V or 220 V | 380V or 220 V | 380V or 220 V | 380V or 220 V |
About (KG weight) | 2300 | 4000 | 7000 | 8000 | 13000 |
Note: Technical parameters are subject to change without notice.
Technical index of incinerator incineration
Table II
Indicator type of waste | Incinerators Temperature (ºC) | Smoke stop Duration (S) | Incineration Efficiency (%) | Burning away Division (%) | Incineration residue Heat loss rate (%) |
Animal carcasses | ≥850 | ≥2.0 | ≥99 | ≥99 | ≤5 |
III. Standards for flue gas emissions from incinerators
Table III
Serial number | Name of pollutant | Unit of measure | GB18484-2001 |
1 | Smoke blackness | Ringman | 1 |
2 | Smoke | mg/m3 | 100 |
3 | Carbon monoxide (CO) | mg/m3 | 100 |
4 | SO2(SO)2) | mg/m3 | 200 |
5 | Hydrogen fluoride (HF) | mg/m3 | 9.0 |
6 | Hydrogen chloride (HCL) | mg/m3 | 100 |
7 | NOx (NO)2) | mg/m3 | 500 |
After-sales service
Service commitments
Customer satisfaction is our service purpose, to provide users with timely and thoughtful service. Our company solemnly promises:
warranty for one year from the date of acceptance of equipment handover. Failure of equipment and facilities within the scope of warranty during warranty period shall be repaired or replaced free of charge by our company.
According to the needs of users, after the transfer of equipment, our company can send technical personnel to the user operation, maintenance personnel training at any time.
Provide spare parts at cost price after expiration of warranty.
Free lifetime technical services for equipment.
No matter inside or outside the warranty period, as long as received customer after-sales service notice, within 48 hours maintenance personnel to the user site.
Regular return visits to listen to the customer's views and suggestions on the quality of after-sales service and product quality.
Scope of warranty
All equipment and facilities sold, installed and debugged by our company are within the scope of warranty, but the following items are not covered by free warranty:
Normal consumables
Failure or damage to equipment caused by force majeure factors such as earthquakes, natural disasters, etc.
Failure or damage to equipment caused by human or operational error
We will take "developing science and technology, purifying environment and serving society" as our duty, always adhere to the tenet of "leading technology and customer first ", and contribute to the economic construction and environmental protection of our country
Address:
No. 2177, Middle Section of Shunhe Road, Weifang, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Company Introduction:
Shandong Kang Tailong Intelligent Equipment Co., Ltd. is a variety of chemical pepper equipment, sewage treatment equipment, waste gas treatment equipment, food machinery equipment, solid waste solid treatment (harmless treatment of animal carcasses), various environmentally friendly heating and heating equipment, wood The design and manufacturing enterprise of anti-corrosion equipment, with a registered capital of 5 million, complete company qualifications, strong equipment and advanced technical strength, complete testing means, with a sound and stable quality voxel, dedicated to such things as glue densification equipment, sewage gas equipment, heating and heating The R & D and design of equipment is a new modern enterprise integrating design, manufacturing and installation.
Since its establishment, the company has jointly designed and developed new rubber leather equipment, heating supply equipment, sewage gas equipment, wood anti-corrosion equipment, aerospace, electronic communications, defense weapons, vacuum Wood modification, rubber, construction, health
It is widely used in many fields such as recycling of live garbage.
The company′s product quality is stable and qualified, and its reputation is excellent. It has established long-term cooperative relations with many machinery manufacturers, rubber bites companies, chemical companies, government agencies, and various food companies in China. The products have sold well in more than 20 domestic provinces and cities, and have entered the international market. Big.
Many countries such as Shang Guo, Russia, Thailand, Myanmar, Singapore, Malaysia, Vietnam, and Africa have established long-term cooperative relations. Our company enjoys a good reputation among domestic and foreign users based on "the interests of users are above everything else, and everything is for the sake of customers".
For a long time, the company has always adhered to the policy of "development with science and technology, and survival with quality", with the goal of "following quality and credibility, strengthening management and striving for first-class" as the goal, forging ahead and striving to develop the market. All the employees of the company are willing to worry about excellent products, good service and true attitude
I hope to work closely with new and old friends to forge ahead hand in hand and develop ambitious plans together.