2013 The Newest Model Waste Tyre Pyrolysis Plant (SJ-2800-6600)

1) The model
NO. Model Capacity
1 SJ-2200*6000 5-6 tons
2 SJ-2200*6600
3 SJ-2400*6000 6-7 tons
4 SJ-2400*6600
5 SJ-2600*6000 8-9 tons
6 SJ-2600*6600
7 SJ-2800*6000 10 tons
8 SJ-2800*6600 12 tons
2) Fuel
NO. Fuel
1 Oil(fuel oil, tyre oil, heavy oil etc...)
2 Natural gas
3 Coal
4 Firewood
5 Carbon black pellet
3) End product percentage and useage(for example: The raw material is tyre)
NO. Name Percentage Useage
1 Tyre oil 45% * can be sell directly.
* make diesel and gasoline by use oil distillation machine.
* can be as fuel.
2 Carbon black 30% * can be sell directly.
* make fine carbon by use carbon black refining machine.
* make pellet by use carbon make pellet machine.
3 Steel wire 15% *can be sell directly.
* make steel bloom by use hydraulic press-packing
4 Oil gas 10% * can be as fuel burn by use gas burn system(pyrolysis machine included)
*extra gas also be storage as fuel for other heating.
4) Containers:
NO. Model 40HQ 40FR open container
1 SJ-2200*6000 2 /
2 SJ-2200*6600
3 SJ-2400*6000 1 1
4 SJ-2400*6600
5 SJ-2600*6000
6 SJ-2600*6600
7 SJ-2800*6000
8 SJ-2800*6600

Brief description of the process
Firstly, put the raw material into furnace, then seal the feed inlet system. Secondly, burn the fuel material (coal, or wood, or natural gas, oil ) in the combustion system, the reactor will slowly heat, when the temperature reaches around 250 degree Celsius, it will produce oil gas, oil gas will be processed by our technology, then goes to the cooling system to cold liquid oil. The gas which can not be liquid under normal pressure, which will be designed to back to combustion system to instead the fuel material to burn the reactor, which can save energy very much. After finishing oil produce, the temperature of reactor will be down, at the same time, carbon black will be discharged automatically. Lastly, when the temperature falls to 100 degree Celsius, worker could open the door of reactor to discharge of steel wire. Then can start another batch working.
Safety
The main equipment is of high safety. The phase of the unliquefizable waste gas produced during the process is alkyl from C1to C4, which is dangerous when burning directly. In our process, it is transferred first through a water close device and a safety device- burning air muzzle. Before burning, we should ensure the safety of production.
Environmental Protective
Dispose waste gas, liquid, and residua in the process:
1. Waste gas: Transferred through two safety device: Water close &burning air nozzle. Fully burnt, not only eliminated pollutant but also minimized the quantity of fuels. For smoke dust discharge, we apply series machines of patent in our company Desulphurization and dust remover which could control the smoke dust discharge amount meet relative standards of GB-2001.
2. Waste liquid: Produced waste acidic water in the process of oil disposing (50kg process from 1 ton of oil easy to process for small quantity). Counteract the liquid by alkalescent liquid solution. After three stage of filtration, the lit musless waste water was introduced to evaporator(use the heat of the flue of main processor as its heating resource)
3. Waste solid. The solid residua will be left after the catalyst splitting from scrap plastic, approximately composes the waste plastic weight about 5% to 10%. Its main component is the thick black carbon. It can be the raw material of the production industry of black carbon. Also could be mixed with the pulverized coal ash which produces for the raw material thermal power plant, also could be the raw material of manufacture pulverized coal ash brick (one kind of environmental protection building material).
After-sale service
1, we are responsible of machine installation and debugging
2, Engineer will assist buyers producing and training workers.