Basic Info.
Plastic Processed
Polystyrene
Product Type
Extrusion Molding Machine
Feeding Mode
Multiple Feed
Assembly Structure
Separate Type Extruder
Engagement System
Intermeshing
Screw Channel Structure
Non Deep Screw
Computerized
Computerized
Product Description
XPS Insulation Board Production Line
Brief Introduction
Whatis XPS?
XPS (extruded polystyrene) insulation board, is a new insulation material, which is a high quality foam product characterized by smooth skin with a closed-cell structure that looks like a mass of uniform bubbles with common walls between them. There are few, if any, voids between the cells, top and bottom skin.
Features of XPS
Comparing with other traditional insulation materials, such as EPS, PU and Rock wool, XPS is improved in terms of insulation, moisture-proof, compressive strength, durability, convenient installation and low cost.
As an ideal material, XPS is widely applied in heat preservation and insulation systems, moisture-proof and obstruct systems, with promising potential market.
Main Configuration
Feeding System / First Extruder / Hydraulic Mesh Exchanger / Second Extruder / Mould / Calibrator / First Haul-off Unit / Longitudinal Cutter / Cross Cutter / Second Haul-off Unit / Controlling System / Packing System
Main Parameters
ITEM | HIM-X-250 | HIM-X-500 | HIM-X-750 |
Extruder System | | 1stExtruder | 2ndExtruder | 1stExtruder | 2ndExtruder | 1stExtruder | 2ndExtruder |
Screw Dia | mm | 135 | 150 | 75X2 | 150 | 75X2 | 200 |
L/D Ratio | L/D | 30:1 | 33:1 | 30:1 | 33:1 | 30:1 | 33:1 |
Driving Motor Power | kw | 75 | 55 | 75 | 75 | 90 | 90 |
Capacity | kg/h | 250~300 | 350~450 | 450~550 |
Product Width | mm | 600 | 600 | 600 |
Product Thickness | mm | 20~100 | 20~100 | 20~100 |
Density | kg/m3 | 30~39 | 30~39 | 30~39 |
Total Power | kw | 260 | 280 | 350 |
Layout
The Advantages of XPS Production Line
1. The XPS Insulation Board Production Lines from HiSuccess International (Our Lines) are much cheaper than the lines with same capacities from Europe, only 10% to 20%. The products from both the lines are similar.
2. Our Lines can use 100% recycle materials, such as recycled EPS and GPPS as well as virgin GPPS as raw materials. It can reduce the cost of XPS board very much. The lines from Europe only can use virgin materials. The prices of recycled materials are much cheaper than virgin materials. Our lines are the environment friendly machinery.
3. Our lines also can use CO2and Butane as the foaming agent with the top technology, besides HCFC, such as: R22, R142b, or HFC, such as: R152a. Our production line can produce the XPS board free of CFC and HCFC.
4. We can adopt twin screws in first extruder, as well as single screw. Different combinations with different diameters and sizes in the first extruder and second extruder, we can get different capacities from 200kg per hour to 800kg per hour. It can fulfill the most of clients' requirements.
5. All equipments, including Longitudinal Shiplap Cutting Device, Cross Shiplap Cutting Device, Surface Embossing Device, Surface Grooving Device, Stacking System and Packing System can be online working. Other suppliers have not this technology.
6. We have more than 10 years experience to produce XPS Production Line.
7. Our Lines have lowest energy consumption in the world.
8. The XPS Lines from HiSuccess International have earned CE Certificate.
Compare of Main Insulating Materials
ITEM | XPS | EPS | PU | Rock Wool |
Thermal Conductivity [w/( m·K)] | At the beginning | 0.030 | 0.041 | 0.02 | 0.044 |
After three years | ≤0.04 | ≥0.06 | ≥0.06 | ≥0.06 |
Compressive Strength (Kpa) | When dry | 350 | 80 | 165 | |
After watering | 350 | 60 | 110 | |
Tensile Strength (Kpa/m2) | ≥300 | ≥65 | - | - |
Density (kg/m3) | 32~39 | 25~28 | 25~30 | 150~200 |
Water Absorption (%)(V/V) | At the beginning | ≤0.76 | ≤8 | ≤6 | ≤5 |
After three years | ≤1 | ≥40 | ≥40 | ≥40 |
Thickness (mm) | 25 | 38 | 21 | - |
Volume Stability | Good | Good | Good | Good |
Combustibility | B2 | B1 | | Noncombustible |
Direct Use | Easy | Easy | Easy | Difficult |
Raw Material | 100% new material ~ 100% recycled material | 100% new material | 100% new material | 100% new material |
Cost | Low | Middle | High | Middle |
Production Process | Easy | Easy | Complex | Complex contaminative |
Address:
Room 1909, Aviation Tower, No. 18, Xin Jin Qiao Road, Pudong District, Shanghai, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Construction & Decoration, Furniture, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
Our company has begun developing the technology and equipments on low-carbon building materials with many years of experience since 1998. We specialized in Insulation Material Machinery (like: Rock Wool Production Line, Glass wool Production Line, XPS Board Production Line, EPS Production Line, Sandwich Panel Production Line, and etc. ), New Building Material Machinery (like: Dry Mortar Production Line, AAC, Concrete Block Automatic Production Line, WPC, Modified Bitumen Waterproofing Membrane Production Line, Asphalt Shingle Production Line, Sponge Production Line and Sponge Recycling System), Metal Processing Machinery (like: Roll Forming Machine and ACP) and Plastic Machinery (like: Plastic Pipe Extrusion Line and etc. ).
We have exported hundreds of full lines (Plant) to produce Low-carbon Building Materials to many countries which locate in Middle East, Turkey, Western and Eastern Europe, CIS, Russia, Southern and Eastern Asia, South America, Africa and so on