Basic Info.
Type
Extrusion Blow Molding Machine
Making Method of Parison
Extrusion-Blow Molding
Computerized
Computerized
Product Description
IBC Blow Molding Machine IBC Blowing Machine IBC Water Tank MachineZHANGJIAGANG HUAN MACHINERY CO.,LTD
IBC tank blow molding machine is suitable for producing 500-1000L IBC Tanks. Equipped with special designed screw suitable for UHMWPE material, with uniform plastication, and no temperature rise, which shorten the IBC tank forming cycle. It's production capacity can reach over 500pcs/day.
Automatic IBC blowing mould machines redefine industry standards by seamlessly merging high-performance capabilities with remarkable cost efficiency. Engineered to save up to 500 kWh within 24 hours, these machines revolutionize the cost dynamics of IBC blow molding processes. Featuring a versatile screw plasticization system, they eliminate material selectivity concerns while ensuring an impressive 99.9% product yield. Rapid color transitions from blue (or black) to white minimize downtime, coupled with high throughput capacity, optimizing production output and cost-effectiveness. Reliability remains a cornerstone, ensuring stable operations and minimal disruptions. Additionally, a user-friendly mold loading and unloading mechanism streamlines processes, enhancing operational efficiency while maximizing cost savings.
Specification | BSM135Z-1000L |
Max product volume (L) | 1000L IBC |
Machine weight (T) | 55 |
Machine size(m) | 9.0*6.5*7.8 |
Extrusion unit | |
Screw diameter (mm) | 135 |
Length/Diameter ratio | 30/1 |
Heating zone No. (pcs) | 6 |
Heating power (kw) | 126 |
Cooling fan No. (pcs) | 6 |
Fan power (kw) | 0.78 |
Extrusion motor power (kw) | 160 |
Plasticizing capacity (kg/h) | 375 |
Die head | |
Head type | accumulating |
Accumulating volume (L) | IBC special |
Max ejection weight (kg) | - |
Heating Zone No. (pcs) | - |
Heating power (kw) | 56 |
Max die diameter (mm) | - |
Clamping unit | |
Clamping force (KN) | 2000 |
Platen size (mm) | 1600*1600 |
Platen opening stroke (mm) | 1200-2600 |
Max mould size (mm) | 1500*1500 |
Mould thickness (mm) | 1200 |
Total power (kw) | 320 |
Average energy consumption (kw) | 120 |
Our IBC blow molding machines are meticulously engineered, integrating cost-efficient components and advanced functionalities:
1. Extrusion System
- Screw and Barrel: Specially designed screws, catering to materials, including the incorporation of 20% calcium carbonate. Constructed with 38CrMoAlA material, nitrided and hardened to ensure durability and minimal brittleness.
- Drive Mechanism: Utilizing frequency-controlled speed with hardened gearboxes for precise and efficient operation.
- Temperature and Cooling Control: Modular temperature control with water cooling at the feeding section and automatic air cooling for other sections.
2. Die Head System
- Material Distribution: Incorporating a single-cylinder, center-fed, and vertically structured die head system ensuring smooth material flow and forming two peach-shaped cross-sections.
- Temperature Control: Employing modular temperature control for consistent and precise molding.
3. Clamping Device
- Utilizing a fixed clamping mechanism, ensuring ample mold space, simplified mold fixing with linear roller guide rails for easy disassembly and enhanced convenience.
Clamping Force: 2000KN
Tie Bar: Equipped with two tie bars for enhanced stability.
Platen Size: Measuring 1600*1600 mm, accommodating a variety of mold sizes.
Platen Opening Stroke: With an adjustable range of 1200-2600 mm, providing flexibility for different mold configurations.
Max Mould Size: Up to 1500*1500 mm, allowing versatility in molding applications.
4. Bottom Blow Device
- Equipped with functionalities for top-down blowing, material support, and sealing capabilities.
- Customizable as per specific molding requirements to boost production efficiency.
5. Frame
- Featuring a manual hydraulic lifting function for enhanced flexibility and adaptability.
6. Hydraulic System
- Integrated with a servo system controlling imported hydraulic valves and gear pumps, ensuring smooth operations, accuracy, extended lifespan, and responsiveness.
- Employing a dual closed-loop design for position and speed control, utilizing an imported 300-point wall thickness controller for precision.
7. Electrical Control System
- Employing an Italian GEFRN industrial computer for comprehensive machine control, utilizing a 10.4" imported touchscreen for seamless communication, parameter setting, and error diagnosis.
- Utilizing imported inverters for extrusion motor control, offering energy efficiency, quiet operation, and stable screw output speeds.
- Incorporating an imported 300-point wall thickness control system, ensuring uniform wall thickness and excellent stability.
These advanced configurations are meticulously crafted to optimize cost-efficiency without compromising on quality, ensuring streamlined operations and enhanced productivity in IBC blow molding processes.
Address:
504, Floor 5, Hengyu B Bldg, Suzhou, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001
Company Introduction:
What are we?
We are professional factory for producing various blow molding machines for producing hollow bottles such as PET bottle, PE bottle etc...
Who are we?
We are total solution provider for automatic line including bottle production, leak testing, capping, filling, labelling, packing etc...
How are we?
We export our machine whole line to more than 20 countries. Our researching department has more than 20 staffs and we always supply satisfied after-sale-service.